- Secure retainer onto HV header.
NOTE:
6x clips.
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- Secure HV header on FDU inverter.
NOTE:
2x datums, Seat header with retainer and press in, Audible click should be heard, Perform push pull push test and verify it is properly seated before installing bolts.
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- Install bolts securing header to inverter.
NOTE:
2x bolts, T25, 6 N.m, Install new fasteners.
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- Install leak test adapter to FDU HV connector.
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- Connect regulator to leak test adapter.
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- Close both valves on the regulator test tool.
NOTE:
Verify valves are closed.
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- Connect regulator to air supply.
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- Turn on regulator and open valve closest to regulator.
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- Set regulator to 1 psi.
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- Open the 2nd valve to inject air into the inverter.
NOTE:
Close valve when pressure reaches 1 psi and stable.
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- Wait 45 seconds for pressure to settle.
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- Record start pressure valve.
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- Wait 60 seconds for test.
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- Record end pressure valve.
NOTE:
If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
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- Disconnect air supply from regulator tool.
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- Disconnect regulator from leak test adapter.
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- Install FDU HV harness.
NOTE:
1x bolt, EP10, 10 N.m, 1x connector, 1x tab, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins, Engage clip on drive unit.
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- Secure rear PT hose to FDU inverter.
NOTE:
1x hose clips, Perform push-pull-push test, Remove any plugs.
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- Remove coolant drain container from underneath vehicle.
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- Install LH toeboard brace.
NOTE:
3x bolts, 15 mm, 30 N.m.
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- Slide lower electric steering column onto steering gear and install bolt.
NOTE:
1x bolt, 13 mm, 30 N.m.
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- Lower vehicle until tires are touching the ground.
NOTE:
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
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- Remove leak test adapter plug from 12V connector at inverter.
NOTE:
Carefully remove leak test adapter.
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- Secure FDU logic connector.
NOTE:
1x locking connector, Secure connector and engage locking tab.
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- Install bolts securing AC compressor bracket to multi system beam.
NOTE:
2x bolts, 15 mm, 31 N.m, Recommend assistance, Carefully support the AC compressor assembly and secure assembly, Prevent damage to any components, Remove any bungee cords.
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- Secure AC compressor HV harness clip from body.
NOTE:
1x clip.
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- Install AC compressor ground strap.
NOTE:
1x bolt, T25, 7 N.m.
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- Remove steering wheel holder from vehicle.
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- Raise vehicle fully and lower lift onto locks.
NOTE:
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
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- Install the HV battery. See HV Battery (AWD) (Remove and Install)
.