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Car Computer (HW4) - Remove and Install: Install

WARNING: This page is about a different car, the 2024 Tesla Model Y, 2023 Tesla Model Y, 2022 Tesla Model Y, 2021 Tesla Model Y, and 2020 Tesla Model Y. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install board to board jumper on the car computer
    NOTE:

    4x connectors, 1x harness clip, Engage locking tabs

    G00642590Courtesy of TESLA, INC.
  2. Secure connectors at RH side of car computer
    NOTE:

    5x connectors, Engage locks on connectors if equipped

    G00642588Courtesy of TESLA, INC.
    G00642589Courtesy of TESLA, INC.
  3. Install car computer to mounting studs.
    NOTE:

    2x nuts, 13mm, 8 N.m

    G00642591Courtesy of TESLA, INC.
  4. Install connectors on front side of car computer
    NOTE:

    2x connectors

    G00642592Courtesy of TESLA, INC.
  5. Install connectors at LH side of car computer
    NOTE:

    5x connectors, Engage locking tabs if equipped

    G00642593Courtesy of TESLA, INC.
  6. Secure ground strap to car computer
    NOTE:

    1x bolt, T25, 4 N.m, Bolt located, Install new bolt

    G00642594Courtesy of TESLA, INC.
  7. Remove plugs from car computer coolant hoses
    NOTE:

    2x plugs, Engage spring clips after removal

    G00642595Courtesy of TESLA, INC.
  8. Secure hoses to car computer coolant inlet/outlet
    NOTE:

    2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated

    G00642596Courtesy of TESLA, INC.
  9. Remove coolant bottle cap
    G00642597Courtesy of TESLA, INC.
  10. Fill coolant bottle to base of neck as indicated
    G00642598Courtesy of TESLA, INC.
  11. Remove absorbent material from below car computer coolant hose connection points
    G00642599Courtesy of TESLA, INC.
  12. Fold RH main carpet back in place
    G00642601Courtesy of TESLA, INC.
    G00642601Courtesy of TESLA, INC.
  13. Install clip securing RH front cabin carpet to body
    NOTE:

    1x clip

    G00642602Courtesy of TESLA, INC.
  14. Place vehicle in service mode through UI
    NOTE:

    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box And then touch "OK"At last Select 'X' at top left of window to close once complete

    G00642603Courtesy of TESLA, INC.
    G00642604Courtesy of TESLA, INC.
    G00642605Courtesy of TESLA, INC.
  15. Select "Start Coolant Air Purge" using the UI
    NOTE:

    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time, it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle

    G00642606Courtesy of TESLA, INC.
    G00642607Courtesy of TESLA, INC.
  16. Install coolant bottle cap
    G00642608Courtesy of TESLA, INC.
  17. Install fresh air intake duct
    NOTE:

    1x bolt, 10mm bolt, 4 N.m, 2x clips, 1x pin, Set clips on bulkhead studs, Secure to thermal bar

    G00642609Courtesy of TESLA, INC.
    G00642610Courtesy of TESLA, INC.
    G00642611Courtesy of TESLA, INC.
    G00642612Courtesy of TESLA, INC.
    G00642613Courtesy of TESLA, INC.
  18. Install HEPA filter assembly
    NOTE:

    2x bolts, 10mm, 5 N.m, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Rework requires new bolts

    G00642614Courtesy of TESLA, INC.
    G00642615Courtesy of TESLA, INC.
    G00642616Courtesy of TESLA, INC.
    G00642617Courtesy of TESLA, INC.
  19. Install the rear apron.
    G00642618Courtesy of TESLA, INC.
    G00642619Courtesy of TESLA, INC.
  20. Close the hood.
  21. Install the RH IP air wave duct
    NOTE:

    2x push clips

    G00642620Courtesy of TESLA, INC.
  22. Install the passenger footwell air duct
    NOTE:

    1x push clip

    G00642621Courtesy of TESLA, INC.
  23. Install RH console side panel carpet
    NOTE:

    12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install

    G00642622Courtesy of TESLA, INC.
    G00642623Courtesy of TESLA, INC.
  24. Connect glove box assembly connectors
    NOTE:

    3x connectors, Puddle lamp harness routing prevent blocking movement of pawls

    G00642624Courtesy of TESLA, INC.
    G00642625Courtesy of TESLA, INC.
  25. Install glove box into IP carrier
    NOTE:

    3x clips

    G00642626Courtesy of TESLA, INC.
  26. Install screws securing glove box assembly to IP carrier
    NOTE:

    6x screws, T20, 2.3 N.m

    G00642627Courtesy of TESLA, INC.
    G00642628Courtesy of TESLA, INC.
    G00642629Courtesy of TESLA, INC.
  27. Connect glove box USB cable to car computer
    NOTE:

    1x connector, Connector count may vary depending from config

    G00642630Courtesy of TESLA, INC.
  28. Install passenger knee air bag
    NOTE:

    1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector

    G00644971Courtesy of TESLA, INC.
  29. Install fasteners securing passenger knee air bag to vehicle
    NOTE:

    4x patch bolts, E10, 8 N.m, 2x screws, T20, 2 N.m, 1x push clip, Install new patch bolts

    G00644972Courtesy of TESLA, INC.
    G00644973Courtesy of TESLA, INC.
    G00644974Courtesy of TESLA, INC.
  30. Position RH footwell assembly
    NOTE:

    2x connectors

    G00644975Courtesy of TESLA, INC.
  31. Secure RH footwell assembly onto IP
    NOTE:

    1x screw, T20, 1.2 N.m, 1x push clip, 8x tabs, carefully align tabs and push to secure in place

    G00644976Courtesy of TESLA, INC.
    G00644977Courtesy of TESLA, INC.
    G00644978Courtesy of TESLA, INC.
  32. Install main decor assembly
    NOTE:

    2x screws, T20, 2.3 N.m, 15x clips, 1x center clip, Replace securing clips as needed

    G00644979Courtesy of TESLA, INC.
    G00644980Courtesy of TESLA, INC.
    G00644981Courtesy of TESLA, INC.
  33. Install LH IP end cap
    NOTE:

    3x clips

    G00644982Courtesy of TESLA, INC.
  34. Install RH lower A-pillar trim
    NOTE:

    6x clips, 2x locating pins, Align front locating pin first

    G00644983Courtesy of TESLA, INC.
  35. Install clip securing RH lower A-pillar trim
    NOTE:

    1x clip

    G00644984Courtesy of TESLA, INC.
  36. Install RH IP end cap
    NOTE:

    3x clips

    G00644985Courtesy of TESLA, INC.
  37. Install RH mid A-pillar assembly
    NOTE:

    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim

    G00644986Courtesy of TESLA, INC.
  38. Install RH front floor mat
    G00644987Courtesy of TESLA, INC.
  39. Move the RH front seat to its original position.
  40. Raise all four windows
    G00644988Courtesy of TESLA, INC.
  41. Close all four doors
    NOTE:

    If 12V is powered up, Unlatch rear doors before closing

    G00644989Courtesy of TESLA, INC.
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