3rd Generation RWD: Removal
- Remove the HEPA filter outlet duct. See Duct - HEPA Filter - Outlet (Remove And Replace) .
- Recover refrigerant from the vehicle. See A/C Refrigerant Recovery And Recharge (Remove And Replace) .
- Perform the vehicle electrical isolation procedure. See Vehicle Electrical Isolation Procedure .
- Disconnect the low voltage harness from the compressor.
- Release the ground strap from the compressor.
- Disconnect the compressor HV cables from the forward junction box.
- Release the fasteners that secure the compressor to the bracket (torque 20 N.m).
- Remove the nuts that secure the A/C suction and discharge lines to the compressor (torque 10 N.m). Release the lines and remove the seals. Plug the holes.CAUTION: The holes must be plugged to prevent contamination.CAUTION: Remove and discard O-rings.
- Remove the compressor from the vehicle.CAUTION: Do not spill oil from the compressor when removing it. The amount of oil remaining in the old compressor needs to be measured when the new compressor is installed.
- Remove the acoustic cover from the compressor.