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Home >> Tesla >> 2014 >> Model S Base, RWD >> Repair and Diagnosis (Single Page) >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Front Drive Unit -- Model S >> Front Drive Unit Assembly >> Mount - Front Drive Unit - RH (2nd Generation) - Remove and Replace >> Installation

Mount - Front Drive Unit - RH (2nd Generation) - Remove and Replace: Installation

  1. Install the RH side mount to the front drive unit, and then install and hand-tighten the bolts (x4) that attach the mount to drive unit.
    G00654210Courtesy of TESLA, INC.
  2. Fully tighten the bolts (x4) that attach the RH side mount onto the front drive unit.

    60 N.m (44.2 lbs-ft) +50 degrees 

    G00654210Courtesy of TESLA, INC.
  3. Raise the FDU into the vehicle
    G00654209Courtesy of TESLA, INC.
    G00654211Courtesy of TESLA, INC.
  4. Loosely install bolts securing LH FDU mount to body
    NOTE: 2x bolts, E14, 65 N.m
    G00654212Courtesy of TESLA, INC.
  5. Raise the FDU until the front fastener securing RH FDU mount to the body can be installed
    NOTE: Visually inspect holes are aligned
    G00654213Courtesy of TESLA, INC.
  6. Loosely install the front fastener securing the RH FDU mount to the body
    NOTE: 1x bolt, EP20, 120 N.m, Torque at later step
    G00654214Courtesy of TESLA, INC.
  7. Install bolt securing rear of RH FDU mount
    NOTE: 1x bolt, EP20, 120 N.m
    G00654215Courtesy of TESLA, INC.
  8. Torque bolt securing front of RH FDU mount to body
    NOTE: 1x bolt, EP20, 120 N.m
    G00654216Courtesy of TESLA, INC.
  9. Fully secure bolts securing LH FDU mount to body
    NOTE: 2x bolts, E14, 65 N.m
    G00654217Courtesy of TESLA, INC.
  10. Lower the FDU stand and underhoist stand away from the FDU
    G00654218Courtesy of TESLA, INC.
  11. Install LH front halfshaft into the FDU
    NOTE: Position C-clip opening at the bottom of axle to ease installation, Ensure the axle is fully seated into the drive unit, Straighten axle and apply pressure to opposite end until an audible click is heard when the C-Clip is fully engaged, If an audible click is not heard adjust shaft position and reinstall. For a visual indicator, inspect axle seal clamp is inline with base of FDU LH side mount bolt.
    G00654219Courtesy of TESLA, INC.
    G00654220Courtesy of TESLA, INC.
    G00654221Courtesy of TESLA, INC.
    G00654222Courtesy of TESLA, INC.
  12. Apply Molykote M-77 to outboard side of LH front halfshaft
    NOTE: Clean if necessary, Apply no more than 1 gram to axle only
    G00654223Courtesy of TESLA, INC.
    G00654224Courtesy of TESLA, INC.
  13. Install LH front halfshaft into hub and bearing assembly and secure nut and washer hand tight
    NOTE: 1x nut, 1x washer, 32 mm, 245 N.m, Torque at later step. Use the nut without the washer to pull the shaft through hub, Then remove nut and install the washer and nut. Do not use power tools, The risk of stripping the threads is very high.
    G00654225Courtesy of TESLA, INC.
    G00654226Courtesy of TESLA, INC.
    G00654227Courtesy of TESLA, INC.
    G00654228Courtesy of TESLA, INC.
    G00654229Courtesy of TESLA, INC.
  14. Install RH front halfshaft into the FDU
    NOTE: Position C-clip opening at the bottom of axle to ease installation, Ensure the axle is fully seated into the drive unit, Straighten axle and apply pressure to opposite end until an audible click is heard when the C-Clip is fully engaged, If an audible click is not heard adjust shaft position and reinstall.
    G00654230Courtesy of TESLA, INC.
    G00654231Courtesy of TESLA, INC.
    G00654232Courtesy of TESLA, INC.
    G00654233Courtesy of TESLA, INC.
  15. Apply Molykote M-77 to outboard side of RH halfshaft
    NOTE: Clean if necessary, Apply no more than 1 gram to axle only
    G00654234Courtesy of TESLA, INC.
    G00654235Courtesy of TESLA, INC.
  16. Install RH halfshaft into hub and bearing assembly and secure nut and washer hand tight
    NOTE: 1x nut, 1x washer, 32 mm, 245 N.m, Torque at later step. Use the nut without the washer to pull the shaft through hub, Then remove nut and install the washer and nut. Do not use power tools, The risk of stripping the threads is very high.
    G00654236Courtesy of TESLA, INC.
    G00654237Courtesy of TESLA, INC.
    G00654238Courtesy of TESLA, INC.
    G00654239Courtesy of TESLA, INC.
    G00654240Courtesy of TESLA, INC.
  17. Position the subframe assembly under the vehicle for installation
    G00654241Courtesy of TESLA, INC.
  18. Raise the subframe into position to be installed
    NOTE: The powertrain table will need to be tilted with rear side angled down and front side tilted up as the subframe is clearing front end carrier, Take caution not to damage front end carrier
    G00654242Courtesy of TESLA, INC.
  19. Install the RH rear bolt securing the front subframe to the body
    NOTE: 1x bolt, 18 mm, 115 N.m
    G00654243Courtesy of TESLA, INC.
  20. Install the LH rear bolt securing the front subframe to the body
    NOTE: 1x bolt, 18 mm, 115 N.m
    G00654244Courtesy of TESLA, INC.
  21. Install the fastener connecting the RH stabar mount to the body through the subframe
    NOTE: 1x bolt, 16 mm, 80 N.m
    G00654245Courtesy of TESLA, INC.
  22. Install the fastener connecting the LH stabar mount to the body through the subframe
    NOTE: 1x bolt, 16 mm, 80 N.m
    G00654246Courtesy of TESLA, INC.
  23. Install the bolts that secure the front subframe to the bumper carrier
    NOTE: 4x patch bolts, 10 mm, 7.5 N.m, Install new bolts
    G00654247Courtesy of TESLA, INC.
    G00654248Courtesy of TESLA, INC.
    G00654249Courtesy of TESLA, INC.
  24. Lower the powertrain table and remove it from under the vehicle
    G00654250Courtesy of TESLA, INC.
  25. Disconnect shop air supply from the powertrain table
    G00654251Courtesy of TESLA, INC.
  26. Connect AC HV cable to front junction box
    NOTE: 1x connector, Engage red locking tab
    G00654252Courtesy of TESLA, INC.
  27. Install the fasteners securing the FJB to FDU HV harness to the FJB
    NOTE: 4x bolts, T30, 7 N.m, Install new patch bolts
    G00654253Courtesy of TESLA, INC.
  28. Position coolant drain container under the LH front corner of the vehicle to catch vehicle coolant
    G00654254Courtesy of TESLA, INC.
  29. Remove the plugs and connect FDU inlet hose
    NOTE: 1x hose clip, 1x fir tree clip
    G00654255Courtesy of TESLA, INC.
  30. Remove the plugs and connect the hose from the battery coolant heater to coolant pump 2 at the rear of the subframe
    NOTE: 1x hose clamp, 3x fir tree clips, Make sure to route hose in between steering rack and subframe
    G00654256Courtesy of TESLA, INC.
    G00654257Courtesy of TESLA, INC.
  31. Remove plugs and install FDU outlet hose
    NOTE: 1x hose clamp, 1x fir tree clip
    G00654258Courtesy of TESLA, INC.
    G00654259Courtesy of TESLA, INC.
  32. Remove coolant drain container from underneath vehicle
    G00654260Courtesy of TESLA, INC.
  33. Slide the lower i-shaft onto the steering gear and install the fastener
    NOTE: 1x bolt, 13 mm, 30 N.m
    G00654261Courtesy of TESLA, INC.
  34. Install nut securing RH stabar end link to stabar
    NOTE: 1x nyloc nut, 15 mm, 70 N.m, Install new nut, Counter hold stud with 5 mm hex socket
    G00654262Courtesy of TESLA, INC.
  35. Install nut securing LH stabar end link to stabar
    NOTE: 1x nyloc nut, 15 mm, 70 N.m, Install new nut, Counter hold stud with 5 mm hex socket
    G00654263Courtesy of TESLA, INC.
  36. Move the RH front fore link into the subframe and install the fastener
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 130 N.m, Leave fastener hand tight, will be torqued during alignment, Properly align the paint marks
    G00654264Courtesy of TESLA, INC.
  37. Move the RH front lower aft link into position and install the fastener
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 130 N.m, Leave fastener hand tight, will be torqued during alignment, Ensure the bolt is installed with the bolt head facing the front of the vehicle
    G00654265Courtesy of TESLA, INC.
  38. Move the LH front fore link into the subframe and install the fastener
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 130 N.m, Leave fastener hand tight, will be torqued during alignment, Properly align the paint marks
    G00654266Courtesy of TESLA, INC.
  39. Move the LH front lower aft link into position and install the fastener
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 130 N.m, Leave fastener hand tight, will be torqued during alignment, Ensure the bolt is installed with the bolt head facing the front of the vehicle
    G00654267Courtesy of TESLA, INC.
  40. Install nut and bolt securing LH front air spring module to front lower aft link
    NOTE: 1x bolt, 21 mm, 1x nut, 21 mm, 140 N.m, Torque at later step
    G00654268Courtesy of TESLA, INC.
  41. Install nut and bolt securing RH front air spring module to front lower aft link
    NOTE: 1x bolt, 21 mm, 1x nut, 21 mm, 140 N.m
    G00654269Courtesy of TESLA, INC.
  42. Install skid bar to front subframe
    NOTE: 4x bolts, 10 mm, 10 N.m
    G00654270Courtesy of TESLA, INC.
  43. Install skid plate to front subframe
    NOTE: 2x bolts, 10 mm, 9 N.m
    G00654271Courtesy of TESLA, INC.
  44. Install bash plate lower stamping
    NOTE: 2x bolts, 10 mm, 9 N.m
    G00654272Courtesy of TESLA, INC.
  45. Install ABS pump to subframe
    NOTE: 2x nuts, 10 mm, 9 N.m
    G00654273Courtesy of TESLA, INC.
  46. Install LH stay bar
    NOTE: 2x bolts, 10 mm, 11 N.m
    G00654274Courtesy of TESLA, INC.
  47. Install RH stay bar
    NOTE: 2x bolts, 10 mm, 11 N.m
    G00654275Courtesy of TESLA, INC.
  48. Remove HV and LV Rapid Mate covers
    NOTE: 2x covers
    G00654276Courtesy of TESLA, INC.
  49. Position HV battery underneath vehicle
    G00654277Courtesy of TESLA, INC.
  50. Lower vehicle onto HV battery pack
    NOTE: Before lowering fully use assistance to align the pack using the alignment rods and guide via the borescope camera or a flexible inspection mirror checking HV and LV rapid mates
    G00654278Courtesy of TESLA, INC.
    G00654279Courtesy of TESLA, INC.
    G00654280Courtesy of TESLA, INC.
    G00654281Courtesy of TESLA, INC.
    G00654282Courtesy of TESLA, INC.
    G00654283Courtesy of TESLA, INC.
  51. Install front bolts for HV battery with power tool
    NOTE: 4x patch bolts, 13 mm, 30 N.m, Install new patch bolts, Do not over tighten bolts, Torque at later step
    G00654284Courtesy of TESLA, INC.
  52. Install 21 mm bolts at front of HV battery with power tool
    NOTE: 2x bolts, 21 mm, 115 N.m, Install new bolts, Do not over tighten bolts, Torque at later step
    G00654285Courtesy of TESLA, INC.
  53. Install outer center bolts with power tool
    NOTE: 8x patch bolts, E12, 38 N.m, Install new patch bolts, Do not over tighten bolts, Torque at later step
    G00654286Courtesy of TESLA, INC.
  54. Install LH rocker bolts with power tool
    NOTE: 8x patch bolts, 13 mm, 55 N.m, Install new patch bolts, Do not over tighten bolts, Torque at later step
    G00654287Courtesy of TESLA, INC.
  55. Install RH rocker bolts with power tool
    NOTE: 8x patch bolts, 13 mm, 55 N.m, Install new patch bolts, Do not over tighten bolts, Torque at later step
    G00654288Courtesy of TESLA, INC.
  56. Torque rocker HV battery bolts on both sides
    NOTE: 16x patch bolts, 13 mm, 55 N.m
    G00654289Courtesy of TESLA, INC.
    G00654290Courtesy of TESLA, INC.
  57. Torque remaining HV battery bolts
    NOTE: 8x patch bolts, E12, 38 N.m, 2x bolts, 21 mm, 115 N.m, 4x patch bolts, 13 mm, 30 N.m
    G00654291Courtesy of TESLA, INC.
    G00654292Courtesy of TESLA, INC.
    G00654293Courtesy of TESLA, INC.
  58. Raise vehicle and remove battery table
    NOTE: Recommend assistance
    G00654294Courtesy of TESLA, INC.
  59. Install inner center HV battery bolts with power tool
    NOTE: 4x patch bolts, E12, 38 N.m, Install new patch bolts, Do not over tighten bolts
    G00654295Courtesy of TESLA, INC.
  60. Torque the inner center HV battery bolts
    NOTE: 4x patch bolts, E12, 38 N.m
    G00654295Courtesy of TESLA, INC.
  61. Install LH ski side covers
    NOTE: 14x clips, 3x covers
    G00654296Courtesy of TESLA, INC.
  62. Install RH ski side covers
    NOTE: 14x clips, 3x covers
    G00654297Courtesy of TESLA, INC.
  63. Install front lower bash plate extrusion
    NOTE: 2x patch bolts, T30, 16 N.m
    G00654298Courtesy of TESLA, INC.
  64. Lower vehicle partially and set lift onto locks
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
    G00654184Courtesy of TESLA, INC.
    G00654185Courtesy of TESLA, INC.
    G00654186Courtesy of TESLA, INC.
  65. Install nut securing LH front tie rod end to LH front knuckle
    NOTE: 1x nyloc nut, 21 mm, 103 N.m, Install new nut
    G00654299Courtesy of TESLA, INC.
  66. Install nut securing RH front tie rod end to RH front knuckle
    NOTE: 1x nyloc nut, 21 mm, 103 N.m, Install new nut
    G00654300Courtesy of TESLA, INC.
  67. Install LH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00654301Courtesy of TESLA, INC.
  68. Position RH front wheelhouse liner onto vehicle
    NOTE: 3x clips, Route HEPA drain hose properly and secure clips
    G00654302Courtesy of TESLA, INC.
    G00654303Courtesy of TESLA, INC.
  69. Install nuts and bolts securing RH front wheelhouse liner to vehicle
    NOTE: 2x nuts, 10 mm, 4 N.m, 3x bolts, 10 mm, 4 N.m
    G00654304Courtesy of TESLA, INC.
    G00654305Courtesy of TESLA, INC.
  70. Install clips securing RH wheelhouse liner to vehicle
    NOTE: 7x clips
    G00654306Courtesy of TESLA, INC.
  71. Install RH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00654307Courtesy of TESLA, INC.
  72. Lower vehicle until tires are touching ground
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
    G00654184Courtesy of TESLA, INC.
    G00654185Courtesy of TESLA, INC.
    G00654186Courtesy of TESLA, INC.
  73. Torque LH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00654308Courtesy of TESLA, INC.
  74. Torque RH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00654309Courtesy of TESLA, INC.
  75. Install RH front lug nut covers
    NOTE: 5x covers
    G00654310Courtesy of TESLA, INC.
  76. Install LH front lug nut covers
    NOTE: 5x covers
    G00654311Courtesy of TESLA, INC.
  77. Torque LH front axle nut
    NOTE: 1x nut, 32 mm, 245 N.m
    G00654312Courtesy of TESLA, INC.
  78. Torque RH front axle nut
    NOTE: 1x nut, 32 mm, 245 N.m, 1x washer
    G00654313Courtesy of TESLA, INC.
  79. Install RH front wheel center cap
    NOTE: 1x cap, Verify emblem is aligned with valve stem
    G00654314Courtesy of TESLA, INC.
  80. Install LH front wheel center cap
    NOTE: 1x cap, Verify emblem is aligned with valve stem
    G00654314Courtesy of TESLA, INC.
  81. Secure the ground connection at the A/C compressor mount bracket
    NOTE: 1x bolt, T25, 7 N.m
    G00654315Courtesy of TESLA, INC.
  82. Connect the AC compressor logic connector
    NOTE: 1x connector
    G00654316Courtesy of TESLA, INC.
  83. Connect coolant reservoir level sensor
    NOTE: 1x connector
    G00654317Courtesy of TESLA, INC.
  84. Install both AC lines to compressor
    NOTE: 2x nuts, 10 mm, 10 N.m, Install new O-rings
    G00654318Courtesy of TESLA, INC.
  85. Secure FDU logic connector harness clip
    NOTE: 1x clip
    G00654319Courtesy of TESLA, INC.
  86. Connect FDU logic connector
    NOTE: 1x connector, Red locking tab
    G00654320Courtesy of TESLA, INC.
  87. Install FDU ground strap to FDU assembly
    NOTE: 1x bolt, E10, 6 N.m
    G00654321Courtesy of TESLA, INC.
  88. Install 12V battery beam
    NOTE: 2x bolts, T30, 3.5 N.m, 1x edge clip
    G00654322Courtesy of TESLA, INC.
  89. Secure coolant reservoir hose to 12V battery beam
    NOTE: 1x bolt, T30, 5 N.m
    G00654323Courtesy of TESLA, INC.
  90. Position 12V battery bracket assembly onto battery beam for installation
    G00654324Courtesy of TESLA, INC.
  91. Install fasteners securing 12V battery bracket to shock tower cross member and the battery beam
    NOTE: 2x bolts, T30, 5 N.m, 2x bolts, 13 mm, 15 N.m
    G00654325Courtesy of TESLA, INC.
  92. Connect 12V positive terminal
    NOTE: 1x nut, 10 mm, 6 N.m
    G00654326Courtesy of TESLA, INC.
  93. Install 12V positive terminal cover
    G00654327Courtesy of TESLA, INC.
  94. Install remaining fastener securing RH 3-way valve to subframe
    NOTE: 1x bolt, T30, 5 N.m
    G00654328Courtesy of TESLA, INC.
  95. Release air suspension pump bracket and chiller assembly from front end carrier
    G00654329Courtesy of TESLA, INC.
  96. Install the fasteners securing air suspension pump bracket to subframe
    NOTE: 2x bolts, 10 mm, 5.5 N.m
    G00654330Courtesy of TESLA, INC.
  97. Secure chiller assembly to subframe
    NOTE: 3x bolts, 10 mm, 5 N.m
    G00654331Courtesy of TESLA, INC.
    G00654332Courtesy of TESLA, INC.
  98. Connect the logic connectors for the steering rack
    NOTE: 2x electrical connectors, 2-way connectors, Engage the grey lock after the connector is fully seated
    G00654333Courtesy of TESLA, INC.
  99. Install logic connector harness clip to subframe assembly
    NOTE: 1x fir tree clip
    G00654334Courtesy of TESLA, INC.
  100. Connect steering rack connectors
    NOTE: 2x connectors, 2 stage locking connectors, Ensure the locking tab is engaged after an audible click is heard when connecting
    G00654335Courtesy of TESLA, INC.
  101. Slide battery pump 2 onto bracket secured to front subframe
    NOTE: Line up cut out with bracket and slide pump to the left of vehicle
    G00654336Courtesy of TESLA, INC.
  102. Connect First Responder Loop and 12V negative terminal
    NOTE: 1x connector, 1x nut, 10 mm, 5 N.m, Connect First Responder Loop first
    G00654337Courtesy of TESLA, INC.
  103. Remove steering wheel holder from vehicle
    G00654338Courtesy of TESLA, INC.
  104. Connect hoses to vehicle and perform A/C vacuum and leak test
    NOTE: (Touch time only) 30 minute vacuum, 10 minute leak test. Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports
    G00654339Courtesy of TESLA, INC.
    G00654340Courtesy of TESLA, INC.
  105. Push wiring harness through underhood storage unit and seat grommet
    NOTE: 1x rubber grommet
    G00654341Courtesy of TESLA, INC.
  106. Feed harness grommet through underhood storage unit and install underhood storage unit
    NOTE: 1x grommet, Lift the underhood storage unit appropriately to access the grommet
    G00654342Courtesy of TESLA, INC.
    G00654343Courtesy of TESLA, INC.
    G00654344Courtesy of TESLA, INC.
  107. Install bolts and clips securing underhood storage unit
    NOTE: 2x bolts, 10 mm, 7 N.m, 2x push clips
    G00654345Courtesy of TESLA, INC.
  108. Install underhood storage carpet and reconnect light and release switch connectors
    NOTE: 2x connectors, Secure edges of carpet underneath underhood storage unit seal
    G00654346Courtesy of TESLA, INC.
  109. Install front underhood apron
    NOTE: 7x clips
    G00654347Courtesy of TESLA, INC.
    G00654348Courtesy of TESLA, INC.
  110. Install HEPA filter outlet duct
    G00654349Courtesy of TESLA, INC.
    G00654350Courtesy of TESLA, INC.
  111. Overlap time for A/C vacuum and leak test
  112. Perform A/C refrigerant refill
    NOTE: Green check mark approves, Red X declines, Run time only
    G00654351Courtesy of TESLA, INC.
    G00654352Courtesy of TESLA, INC.
  113. Select Action 'Stop', Fluid Fill Target 'Refrigerant' and press 'Run'
    NOTE: This stops the fluid Fill/Drain routine and returns the Thermal system to normal operation
    G00654353Courtesy of TESLA, INC.
  114. Disconnect AC machine hoses from service ports
    NOTE: 2x connections, High side (red), low side (blue), Turn knob counter clockwise until fully open, Pull back on AC line lock to release from port
    G00654354Courtesy of TESLA, INC.
  115. Install dust caps onto high-side and low-side service ports
    NOTE: 2x caps
    G00654355Courtesy of TESLA, INC.
  116. Install HEPA filter inlet duct
    NOTE: 2x tabs, One on each side
    G00654356Courtesy of TESLA, INC.
    G00654357Courtesy of TESLA, INC.
  117. Install clips securing HEPA filter inlet duct to cowl panel
    NOTE: 3x push clips
    G00654358Courtesy of TESLA, INC.
  118. Secure drainage hoses to HEPA filter inlet duct
    NOTE: 2x hoses
    G00654359Courtesy of TESLA, INC.
    G00654360Courtesy of TESLA, INC.
  119. Install LH underhood apron
    NOTE: 9x clips
    G00654361Courtesy of TESLA, INC.
    G00654362Courtesy of TESLA, INC.
  120. Install RH underhood apron
    NOTE: 9x clips
    G00654363Courtesy of TESLA, INC.
    G00654364Courtesy of TESLA, INC.
  121. Test A/C functions in vehicle to ensure cabin cooling functions as designed
    G00654365Courtesy of TESLA, INC.
  122. Perform A/C hose flush
    NOTE: Touch time only. No overlap from this since the machine is disconnected from the vehicle.
    G00654366Courtesy of TESLA, INC.
  123. Remove coolant reservoir cap
    G00654367Courtesy of TESLA, INC.
  124. Start Fluid Fill/Drain in Toolbox 3
    NOTE: Go to Actions and search for PROC_THC_X_FLUID-FILL-DRAIN Click 'Fluid Fill/Drain' Under 'Action' select 'Start' Under 'Fluid Fill Target' select 'Coolant' Click 'RUN'
    G00654368Courtesy of TESLA, INC.
    G00654369Courtesy of TESLA, INC.
  125. Fill the reservoir to the "MAX" line with the specified coolant while the "Fluid Drain and Fill" routine is running.
    NOTE: Carefully monitor the coolant level while the routine is running, adding coolant as required
    G00654370Courtesy of TESLA, INC.
  126. Stop Fluid Fill/Drain in Toolbox 3
    NOTE: Go to Actions and search for PROC_THC_X_FLUID-FILL-DRAINclick 'Fluid Fill/Drain'. Under 'Action' select 'Stop' Under 'Fluid Fill Target' select 'Coolant' Click 'RUN'
    G00654371Courtesy of TESLA, INC.
    G00654372Courtesy of TESLA, INC.
  127. Start coolant air purge in Toolbox 3
    NOTE: In Toolbox 3 go to Actions and search for Coolant Air Purge click PROC_THC_X_COOLANT-AIR-PURGE and click 'RUN'
    G00654373Courtesy of TESLA, INC.
    G00654374Courtesy of TESLA, INC.
  128. Fill the reservoir to the "MAX" line with the specified coolant while the system is purging
    NOTE: Carefully monitor the coolant level while the routine is running, adding coolant as required
    G00654375Courtesy of TESLA, INC.
  129. Install coolant reservoir cap
    G00654376Courtesy of TESLA, INC.
  130. Perform Thermal test in Toolbox 3
    NOTE: In Toolbox 3, go to Actions and search for PROC_THC_X_THERMAL-TEST then click 'Thermal System Test', check 'Precondition' and click 'RUN' and wait for the results
    G00654377Courtesy of TESLA, INC.
    G00654378Courtesy of TESLA, INC.
    G00654379Courtesy of TESLA, INC.
  131. Exit Service Mode
    NOTE: Controls > Service Mode > Exit Service Mode
    G00654380Courtesy of TESLA, INC.
  132. Disconnect Toolbox from vehicle and install cubby under MCU
    NOTE: 1x connector, 2x clips, Ensure diagnostic cables are tucked into the appropriate position then engage cubby
    G00654381Courtesy of TESLA, INC.
    G00654382Courtesy of TESLA, INC.
  133. Move RH front seat to original position
    G00654383Courtesy of TESLA, INC.
  134. Install rear underhood apron
    NOTE: 8x clips
    G00654384Courtesy of TESLA, INC.
    G00654385Courtesy of TESLA, INC.
  135. Close hood
    NOTE: Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
    G00654386Courtesy of TESLA, INC.
    G00654387Courtesy of TESLA, INC.
  136. Remove vehicle from lift
    NOTE: Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode" via Controls > Service > " JACK MODE"
    G00654388Courtesy of TESLA, INC.
    G00654389Courtesy of TESLA, INC.
  137. Close all four doors
    G00654390Courtesy of TESLA, INC.
  138. Verify turn and slip plates are locked
    G00654391Courtesy of TESLA, INC.
  139. Position vehicle onto 4-post lift
    NOTE: Set ride height to standard, Position wheel chocks to keep vehicle from rolling
    G00654392Courtesy of TESLA, INC.
  140. Raise the alignment rack and lower onto locks
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
    G00654393Courtesy of TESLA, INC.
  141. Torque LH air spring module nut and bolt to LH aft link
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 140 N.m
    G00654394Courtesy of TESLA, INC.
  142. Remove existing paint mark from LH air spring module bolt
    NOTE: Clean the area thoroughly so the new marking is not confused with the previous marking
    G00654395Courtesy of TESLA, INC.
  143. Mark LH air spring module bolt to show component has been torqued
    NOTE: Use a high visibility paint pen when marking components
  144. Torque RH air spring module nut and bolt to RH aft link
    NOTE: 1x bolt, 21 mm, 1x nut, 22 mm, 140 N.m
    G00654396Courtesy of TESLA, INC.
  145. Remove the existing paint mark from RH air spring module
    NOTE: Clean the area thoroughly so the new marking is not confused with the previous marking
    G00654397Courtesy of TESLA, INC.
  146. Mark the RH air spring module bolt to show the component has been torqued
    NOTE: Use a high visibility paint pen when marking components
    G00654398Courtesy of TESLA, INC.
  147. Install front aero shield into position and hand tighten center bolts
    NOTE: 2x bolts, 10 mm, 4 N.m
    G00654399Courtesy of TESLA, INC.
  148. Install clips securing aero shield to vehicle
    NOTE: 10x push clips
    G00654400Courtesy of TESLA, INC.
  149. Install and tighten bolts securing aero shield to vehicle
    NOTE: 12x bolts, 10 mm, 4 N.m
    G00654401Courtesy of TESLA, INC.
  150. Place mid aero shield for installation
    G00654402Courtesy of TESLA, INC.
  151. Install bolts securing mid aero shield to vehicle
    NOTE: 7x bolts, 10 mm, 4 N.m
    G00654403Courtesy of TESLA, INC.
  152. Install clips securing mid aero shield to vehicle
    NOTE: 7x push clips
    G00654404Courtesy of TESLA, INC.
  153. Install screws and nut securing RH shear plate to vehicle
    NOTE: 1x nyloc nut, 15 mm, 35 N.m, 3x screws, T25, 6 N.m, 1x bolt, 10 mm, 4 N.m, Install new nut
    G00654405Courtesy of TESLA, INC.
  154. Install clips securing RH shear plate to wheel fairing
    NOTE: 2x push clips
    G00654406Courtesy of TESLA, INC.
  155. Install screws and nut securing LH shear plate to vehicle
    NOTE: 1x nyloc nut, 15 mm, 35 N.m, 3x screws, T25, 6 N.m, 1x bolt, 10 mm, 4 N.m, Install new nut
    G00654407Courtesy of TESLA, INC.
  156. Install push clips securing LH shear plate to wheel fairing
    NOTE: 2x push clips
    G00654408Courtesy of TESLA, INC.
  157. Lower 4-post lift fully
    G00654409Courtesy of TESLA, INC.
  158. Remove wheel chocks
    G00654410Courtesy of TESLA, INC.
  159. Raise all four windows
    G00657491Courtesy of TESLA, INC.
  160. Remove vehicle from 4-post lift
    G00657492Courtesy of TESLA, INC.
  161. Review wheel alignment requirements and add correction code as needed
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