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Table of Contents - Wiring Diagram [5/31/2013 - 1/6/2014]

Section DESCRIPTION
1 Table of Contents and Legend
2 Change History
3 Audio System Wiring (all options)
5 Antenna connections
6 Infotainment non-Antenna connections
7 MCU/Infotainment vehicle interfaces
8 Security, Passive Entry, Horns
9 Chassis - Stability and ABS, park brake
10 Chassis - Power Steering and Steering wheel controls
11 Chassis - Air suspension system
12 Body - Door/Window Controls, Left Side
14 Body - Door/Window Controls, Right Side
16 Powertrain - HV Battery and Chargers
17 Body - Exterior Lights, Front
18 Body - Exterior Lights, Rear, including Tailgate
19 Body - Front Cargo Hatch
20 Body - Rear Cargo Hatch/Power Liftgate
21 HVAC - Foundation: Controller, Sensors, Valves, Pumps, Solenoids and Inlet Louvers
22 HVAC - Cabin Functions
24 Powertrain - HVIL and High Voltage architecture
25 Body - Wiper/Washer System
26 Passive Safety Restraints System
27 Body - Powered Sunroof
28 Powertrain - Drive Inverter, Accelerator Pedal
29 Body - LF Seat
30 Body - RF Seat
31 Body - Side and Rear-View Mirrors
32 Body - Interior Lighting
33 Parking System including Rear View
34 Advanced Safety - Blind Zone and Forward Camera, Front Radar
35 Chassis CAN Network
36 Body CAN Network
37 Body Fault-Tolerant CAN Network
38 PowerTrain CAN Network
39 Diagnostic Connections
40 12V Power Distribution
42 Ground Distribution
43 Layout and Function of Fuse/Relay Boxes
ABBREVIATIONS

LF Left Front
RF Right Front
LR Left Rear
RR Right Rear
MF Middle Front
- -
MULTI-WAY CONNECTOR DESIGNATORS

LFDHC LF Door Harness Connector
LRDHC LR Door Harness Connector
RFDHC RF Door Harness Connector
RRDHC RR Door Harness Connector
TGHC TailGate Harness Connector
CCHC Center Console Harness Connector
IPHC (L/R) Instrument Panel Harness Connector (Left/Right)
RSFHC Rear Subframe harness connector
WW%% WW = wire-to-wire %% = from-to designator
- -
HARNESS DESIGNATORS

A Body Harness, Left Floor
B Body Harness, Right Floor
C Center Console
D Driver (LF) Door Harness
E Sunroof Subsystem Harness
F Front Bumper Harness
G Rear Bumper Harness
H High Voltage Wiring (for reference only)
J Instrument Panel (Dashpad) Harness
K Headliner
L Front End Module
M Main Harness, Lower IP and Front Trunk area
N Front Harness, Right Side
P Front Passenger (RF) Door Harness
Q Front Harness, Left side
R LR Door Harness
S RR Door Harness
T Tailgate Harness - Right
U Tailgate Harness - Left
V HVAC Unit Subharness (part of assembly)
W Steering Wheel Harness (from Clockspring out)
X Rear subframe subharness
Y tbd
Z Single Cables-Each circuit is a separate assembly
WIRE COLOR DESIGNATORS

BK Black
BR Brown
DB Dark Blue
DG Dark Green
GY Gray
LB Light Blue
LG Light Green
OR Orange
PK Pink
VT Violet (Purple)
RD Red
TN Tan
WT White
YL Yellow
NA coax-center
SH coax-shield
- -
- -
- -

Striped wires are indicated by base-color code "-" then stripe color code.

"BR-BK" indicates a brown wire with a black stripe.

WIRE TYPE DESIGNATORS

TWP SAE J1128 TWP: thin-wall 105C rated
STX SAE J1127 STX: thin-wall 125C rated
-f flexible type (add to any type) = small strand
CAVS JASO D-611 CAVS specification wire, 85C
TXL SAE J1128 TXL: thin-wall 125C rated
SGX SAE J1127 SGX: general purpose 125C rated
RFXFA SAE J1128 TXL-f: thin-wall high-flex 125C rated

General Notes:

  1. Switches [Relays] are shown in their inactive [de-energized] state.
  2. Splices may be split across pages for visual clarity with respect to the function displayed on the particular page.
  3. Some connectors are split across multiple pages for clarity. There is no overall reference in this document for the signals routed to a specific connector.
  4. Wire sizes are specified in mm2 cross-sectional area (CSA) per SAE 1127/8
    Size Shown Wire Specification Usage
    0.22 SAE 0.22/24AWG
    0.35 SAE 0.35/22AWG
    0.5 SAE 0.5/20 AWG
    0.75 SAE 0.8/18AWG
    1.0 SAE 1.0/16AWG
    2.0 SAE 2.0/14AWG
    3.0 SAE 3.0/12AWG
    5.0 SAE 5.0/10AWG
    8.0 SAE 8.0/8AWG
    13.0 SAE 13.0/6AWG
    20.0 SAE 19.0/4AWG
    32.0 SAE 32.0/2AWG
    40.0 SAE 40.0/1AWG
    50.0 SAE 50.0/1/0AWG
  5. Wire specification: 60V, thin-wall PVC (SAE TWP type or equivalent), unless otherwise specified in wire label.

    Default wire type to be rated 60VDC/25VAC and -40C to 105C operating temperature

    See sheet 43 for further details and to correlate specific cabling types to harness application

    Twisted pairs may be manufactured of above wire by harness manufacturer.

    P = 30 mm +/-5 mm for CSA< = 1.0

    P = 60 mm +/-5 mm for CSA>1.0

    PRM1 PARAM WireType Default TWP
  6. Unless otherwise specified, terminal plating is to be Tin or Pre-Tin
  7. For connectors with multiple instances of the same wire color in a similar or the same size, the terminal may not be inserted into the exact cavity specified. This applies only to joint connectors in the G### range or X700-X799 range, where the wires are connected together internally by the joint connector.
  8. Inline connector gender specification is based on the terminal type.

    Inline connectors with "M" suffix have male, tab or pin terminals

    Inline connectors with "F" suffix have female, receptacle or socket terminals

G15031853Courtesy of TESLA, INC.