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Home >> Suzuki >> 2013 >> Kizashi Base, Standard Trans >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Steering Gear Case Assembly Removal and Installation >> Installation

Steering Gear Case Assembly Removal and Installation: Installation

  1. Install steering gear case (2) to front suspension frame (1).
  2. Tighten steering gear case bolts to specified torque.

    Tightening torque 

    Steering gear case bolt (a): 135 N.m (13.8 kg-m, 99.5 lbf-ft) 

    Fig 1: Identifying Steering Gear Case And Front Suspension Frame
    G06528954Courtesy of SUZUKI OF AMERICA CORP.
  3. Fit hole (1) of grommet to convex (2) of steering gear case.
  4. Install grommet to steering gear case (3).
    Fig 2: Identifying Grommet To Steering Gear Case
    G06528955Courtesy of SUZUKI OF AMERICA CORP.
  5. Install steering gear packing (1) to the dash panel while aligning its matchmark "b" with matchmark "a" on the dash panel (cabin side).
    Fig 3: Identifying Steering Gear Packing And Matchmark
    G06528956Courtesy of SUZUKI OF AMERICA CORP.
  6. Insert P/S motor connector, rotation angle sensor connector and ground wire inside vehicle and install front suspension frame to vehicle, see FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION .
  7. Secure harness clamp between P/S motor and P/S control module to suspension frame.
  8. Install tie-rod end to steering knuckle, see TIE-ROD END REMOVAL AND INSTALLATION .
  9. Install wheel, see WHEEL (WITH TIRE) REMOVAL AND INSTALLATION .
  10. Connect P/S motor connector (1), rotation angle sensor/torque sensor connector (2) and ground wire (3) to P/S control module.
    Fig 4: Identifying P/S Motor Connector, Rotation Angle Sensor/Torque Sensor Connector And Ground Wire
    G06528957Courtesy of SUZUKI OF AMERICA CORP.
  11. Install P/S control module cover, see P/S CONTROL MODULE REMOVAL AND INSTALLATION .
  12. Install floor carpet.
  13. Install glove box, center console box, side sill inner front scuff and dash side trim. INSTRUMENT PANEL REMOVAL AND INSTALLATION / CENTER CONSOLE BOX REMOVAL AND INSTALLATION / TRIM REMOVAL AND INSTALLATION
  14. Install front seat, see FRONT SEAT REMOVAL AND INSTALLATION .
  15. Install steering lower shaft to steering gear case assembly, see STEERING COLUMN REMOVAL AND INSTALLATION .
  16. Inspect toe, see FRONT WHEEL ALIGNMENT INSPECTION AND ADJUSTMENT .
  17. Tighten tie-rod end lock nut to specified torque after confirming toe is specified value.

    Tightening torque 

    Tie-rod end lock nut (a): 55 N.m (5.6 kg-m, 40.5 lbf-ft)