Transfer Output Retainer Assembly Disassembly and Reassembly: Disassembly

WARNING: This page is about a different variant/trim than selected.

Remove transfer output retainer bolts (1) and transfer output retainer assembly (2) and shim (3).

Fig 1: Identifying Transfer Output Retainer Bolts, Transfer Output Retainer Assembly And Shim
Courtesy of SUZUKI OF AMERICA CORP.
Remove O-ring from transfer output retainer.
Use special tool to remove transfer output flange nut while holding flange (1).
Special Tool
1. 09930-40113
Fig 2: Removing Transfer Output Flange Nut
Courtesy of SUZUKI OF AMERICA CORP.
Use special tool to remove transfer output flange (1).
Special Tool
1. 09913-65135
Fig 3: Removing Transfer Output Flange Using Special Tool
Courtesy of SUZUKI OF AMERICA CORP.
Remove bevel pinion from transfer output retainer by tapping it with plastic hammer.
Remove spacer (1) from bevel pinion (2).

Fig 4: Identifying Spacer And Bevel Pinion
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Remove front taper roller bearing (3) from bevel pinion (4) by using bearing puller (1) and hydraulic press (2).

Fig 5: Removing Front Taper Roller Bearing From Bevel Pinion
Courtesy of SUZUKI OF AMERICA CORP.
Remove oil seal from transfer output retainer.
Remove rear taper roller bearing (1) from transfer output retainer (2).

Fig 6: Identifying Rear Taper Roller Bearing And Transfer Output Retainer
Courtesy of SUZUKI OF AMERICA CORP.
Remove outer races (front (2) and rear (3)) by using brass bar (1).

Fig 7: Removing Outer Races (Front And Rear)
Courtesy of SUZUKI OF AMERICA CORP.