Total End Play

WARNING: This page is about a different variant/trim than selected.

Measure clearance between front sun gear and bearing race for oil pump cover.

Fig 1: Measuring Clearance Between Front Sun Gear And Bearing Race For Oil Pump Cover
Courtesy of SUZUKI OF AMERICA CORP.
Select proper thickness of bearing race so that end play is within specifications.

Measure dimensions "K" and "L" and then calculate dimension "J".

Fig 2: Measuring Dimensions K And L With J
Courtesy of SUZUKI OF AMERICA CORP.
1. Measure dimension "K".
  
  Fig 3: Measuring Dimension K
  Courtesy of SUZUKI OF AMERICA CORP.
2. Measure dimension "L".
  
  Fig 4: Measuring Dimension L
  Courtesy of SUZUKI OF AMERICA CORP.
3. Calculate dimension "J".
  "J": Distance between oil pump fitting surface of transmission case and needle bearing mating surface of front sun gear.
  
  J = K - L
Measure dimensions "M1" and "M2" and then calculate dimension "M".

Fig 5: Measuring Dimensions M1 And M2 With M
Courtesy of SUZUKI OF AMERICA CORP.
1. Place bearing race and needle bearing on oil pump assembly.
  
  Fig 6: Identifying Bearing Race And Needle Bearing With Oil Pump Assembly
  Courtesy of SUZUKI OF AMERICA CORP.
2. Measure dimension "M1".
  
  Fig 7: Measuring Dimension M1
  Courtesy of SUZUKI OF AMERICA CORP.
3. Measure dimension "M2".
  
  Fig 8: Measuring Dimension M2
  Courtesy of SUZUKI OF AMERICA CORP.
4. Calculate dimension "M".
  
  Fig 9: Measuring Dimension M
  Courtesy of SUZUKI OF AMERICA CORP.
  
  "M": Distance between transmission case fitting surface of oil pump and needle bearing on oil pump.
  
  M = M ₁ - M ₂
Adjust total end play "T₁ ".

Fig 10: Adjusting Total End Play T1
Courtesy of SUZUKI OF AMERICA CORP.

T ₁ = J - M

Total end play "T ₁ ": 0.25 - 0.55 mm (0.0098 - 0.0217 in)
- Select proper thickness of bearing race so that total end play is within specifications.
  Bearing races: Refer to [SERVICE DATA AND SPECIFICATIONS ].