LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2012 >> Equator Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Fuel System) >> Repair Instructions >> Fuel Feed Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.

WARNING:

Refer to GASOLINE/GASOLINE VAPORS CAUTION .

WARNING:

Whenever fuel lines are removed, catch fuel in an approved container. Container opening must be a minimum of 300 mm (12 in) diameter to adequately catch the fluid.

CAUTION:

Fuel/Vapor lines cannot be spliced or repaired. The line must be replaced (if damaged) with the same type of line.

Fig 1: Disconnecting Fuel Feed Pipe Quick Connect Fitting From Fuel Rail
G04843374Courtesy of SUZUKI OF AMERICA CORP.
  1. Disconnect the negative battery cable. Refer to REMOVAL PROCEDURE .
  2. Disconnect the fuel feed pipe quick connect fitting (3) from the fuel rail. Refer to METAL COLLAR QUICK CONNECT FITTING SERVICE .
  3. Disconnect the evaporative emission (EVAP) pipe quick connect fitting (3) from the EVAP purge solenoid. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  4. Cap the fuel and EVAP lines in order to prevent system contamination.
    Fig 2: Disconnecting Rear Brake Line Fittings From Brake Pressure Module
    G04843375Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect the rear brake line fittings from the brake pressure module.
  6. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  7. Remove the EVAP canister. Refer to REMOVAL PROCEDURE .
    Fig 3: Disconnecting Fuel Feed Pipe Quick Connect Fitting From Fuel Tank
    G04843376Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect the fuel feed pipe quick connect fitting (2) from the fuel tank. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  9. Cap the fuel and EVAP lines in order to prevent system contamination.
    Fig 4: Disconnecting Left Rear Brake Line Fitting From Brake Crossover Pipe
    G04843377Courtesy of SUZUKI OF AMERICA CORP.
  10. Disconnect the left rear brake line fitting from the brake crossover pipe.
    Fig 5: Disconnecting Right Rear Brake Line Fitting From Rear Brake Hose
    G04843378Courtesy of SUZUKI OF AMERICA CORP.
  11. Disconnect the right rear brake line fitting from the rear brake hose.
    Fig 6: Identifying Fuel/EVAP/Brake Pipe Clips & Push Pin
    G04843379Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the push pin (1) from the underbody side rail hole.
  13. With the aid of an assistant, release the fuel/EVAP/brake pipe clips (2) from the underbody studs.
  14. Place the fuel/EVAP/brake pipe assembly on a clean work surface.
    Fig 7: Removing Fuel Feed Pipe From Fuel/EVAP/Brake Pipe Assembly Clips
    G04843380Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the fuel feed pipe from the fuel/EVAP/brake pipe assembly clips.
scientia non olet · About LEMON Manuals