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Fuel Pump Assembly Removal and Installation: Installation

Reference: FUEL PUMP INSPECTION 

CAUTION: When connecting joint, clean outside surface of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.
  1. Clean mating surfaces of fuel pump assembly (1) and fuel tank.
  2. Put plate (2) on fuel pump assembly (1) by matching the protrusion of fuel pump assembly (3) to plate hole (4) as shown.
    Fig 1: Identifying Fuel Pump Assembly And Fuel Tank
    G06867203Courtesy of SUZUKI OF AMERICA CORP.
  3. Install new gasket (2), fuel pump assembly (1) and earth bracket (5) with plate (3) to fuel tank (4).

    Tightening torque 

    Fuel pump assembly bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

    Fig 2: Identifying Fuel Pump Assembly Bolt
    G06867204Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect fuel feed pipe (1) to fuel pump assembly (2).
    Fig 3: Connecting Fuel Feed Pipe To Fuel Pump Assembly
    G06867205Courtesy of SUZUKI OF AMERICA CORP.
  5. Install fuel tank to vehicle. See Fuel Tank Removal and Installation