Starting Motor Disassembly and Reassembly: Disassembly

Reference: STARTING MOTOR REMOVAL AND INSTALLATION 

Reference: STARTING MOTOR COMPONENTS 

1. Before disassembly, draw alignment mark (1) and (2) for easy correct positioning on reassembly.
   Fig 1: Identifying Alignment Mark

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2. Remove nut (1) and disconnect lead wire (2) from magnetic switch (3).
   Fig 2: Identifying Lead Magnetic Switch

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3. Remove screws (4) and take out magnetic switch (1), and then disassemble spring (2) and plunger (3).
   NOTE: Do not disassemble magnetic switch. Replace it as assembly, if necessary.
   Fig 3: Identifying Screws For Magnetic Switch

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4. Remove bolts (1), then separate yoke from starter housing (2).
   Fig 4: Identifying Bolts

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5. Remove packing (2) and planetary gears (1).
   Fig 5: Identifying Planetary Gears

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6. Remove seal rubber (1) and plate (2).
   Fig 6: Identifying Seal Rubber And Plate

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7. Remove shaft assembly (1) with drive lever (2).
   Fig 7: Identifying Shaft Assembly And Drive Lever

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8. Draw pinion stop ring (3) toward over-running clutch side and remove snap ring (2) by using snap ring pliers (5), then pull out pinion stop ring (3), over-running clutch (4) and internal gear (1) from gear shaft.
   Fig 8: Pulling Out Pinion Stop Ring

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9. Remove starter end frame (1), and then remove brush assembly (2) from yoke (3).
   Fig 9: Identifying Starter End Frame

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10. Remove armature (1) from yoke (2).
    Fig 10: Identifying Armature And Yoke

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11. Remove brush springs (2) and brushes (1).
    Fig 11: Identifying Brush Springs And Brushes

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