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Transfer Assembly: Removal and Installation: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
  2. Remove the undercovers using power tool.
  3. Remove the center exhaust tube and main muffler. Refer to [EXHAUST SYSTEM: REMOVAL AND INSTALLATION ]
  4. Remove the front and rear propeller shafts. Refer to [PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (front), [PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (2S1330) or [REAR PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (3S1330-2BJ100).
    CAUTION: Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
    NOTE: Cap or plug opening(s) to prevent fluid from spilling.
  5. Remove insulator nuts from the transmission crossmember. Refer to [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FROM VEHICLE ] (M/T) or [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FOR VQ40DE 4WD MODELS ] (A/T).
  6. Position two suitable jacks under the transmission and transfer assembly.
  7. Remove the transmission crossmember. Refer to [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FROM VEHICLE ] (M/T) or [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FOR VQ40DE 4WD MODELS ] (A/T).
    WARNING: Support transmission and transfer assembly using two suitable jacks while removing transmission crossmember.
  8. Disconnect the electrical connectors from the following:
    • ATP switch
    • 4LO switch
    • Wait detection switch
    • Transfer control device
  9. Remove wire harness from retainers.
  10. Disconnect each air breather hose from the following. Refer to [Air Breather Hose: Removal and Installation ]
    • Transfer control device
    • Breather tube (transfer)
  11. Remove the transfer to A/T and A/T to transfer bolts.
    WARNING: Support transfer assembly with suitable jack while removing it.
  12. Remove the transfer assembly.
    CAUTION: Do not damage transmission rear oil seal (A/T).