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Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Fuel Level Sensor Replacement - Secondary >> Removal Procedure

Removal Procedure

NOTE: A NEW fuel tank module seal is necessary each time the fuel tank module is serviced. Obtain a NEW seal prior to beginning this service procedure.
Fig 1: Removing Level Sensor By Sliding Up
G05465748Courtesy of SUZUKI OF AMERICA CORP.
NOTE: There are 2 fuel level sender unit and float assemblies in the fuel tank. There is 1 located on each fuel pump module. The fuel level sender unit and float is NOT the same for each of the fuel pump modules.
  1. Remove the fuel pump module. Refer to SECONDARY FUEL TANK MODULE REPLACEMENT .
  2. Disconnect the fuel level sender unit and the float electrical connector.
  3. Release the retaining tabs and remove the level sensor by sliding up.