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Home >> Suzuki >> 2008 >> XL7 Base, AWD >> Repair and Diagnosis >> Body & Frame >> Glass/Windows/Mirrors >> Repair Instructions >> Liftgate Window Replacement >> Removal Procedure

Removal Procedure

WARNING: Refer to CRACKED WINDOW CAUTION .
NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the liftgate trim. Refer to LIFTGATE TRIM PANEL REPLACEMENT (UPPER) and LIFTGATE TRIM PANEL REPLACEMENT (LOWER) .
  3. Disconnect the electrical connectors from the liftgate window defogger bus bar.
    WARNING: Refer to DEFROSTER OUTLET CAUTION .
  4. Cover the following parts to protect from broken glass:
    Fig 1: Removing Liftgate Window From Urethane Adhesive
    G05471220Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the liftgate window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032 or equivalent in order to remove the window.
      Fig 2: Identifying Window
      G05471221Courtesy of SUZUKI OF AMERICA CORP.
  6. With the aid of an assistant, remove the window (1) from the vehicle.