Transmission Clearance Specifications
TRANSMISSION CLEARANCE SPECIFICATIONS
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Front Differential Assembly (13) | ||
| Unloaded Rotating Torque | 0.70-1.20 N.m | 6-11 lb in |
| Fluid Pump Assembly (2) | ||
| Driven Gear (204) to Body Clearance | 0.075-0.20 mm | 0.002-0.007 in |
| Drive Gear (205) Tip to Body Clearance | 0.013-0.342 mm | 0.0005-0.014 in |
| Driven Gear (204) Tip to Body Clearance | 0.004-0.298 mm | 0.0001-0.018 in |
| Fluid Pump Body Bushing, ID | 38.113-38.188 mm | 1.500-1.503 in |
| Side Clearance of Drive and Driven Gear to Body | 0.03-0.10 mm | 0.0012-0.004 in |
| Stator Shaft Bushing, ID | 22.201-22.257 mm | 0.874-0.876 in |
| Front Carrier Sun Gear Assembly (24) | ||
| Front Carrier Bushing, ID | 30.056-30.132 mm | 1.183-1.186 in |
| Front Sun Gear Bushing, ID | 22.200-22.276 mm | 0.874-0.877 in |
| Rear Sun Gear Bushing, ID | 22.200-22.276 mm | 0.874-0.877 in |
| 2nd Coast Clutch and 2nd Clutch Hub and 2nd Clutch Sprag Assembly (11) to Fluid Pump | ||
| Installed Height | 51.09-51.71 mm | 2.011-2.036 in |
| Forward and Direct Clutch Assembly (23) End Play | ||
| Installed End Play | 0.188-0.570 mm | 0.007-0.022 in |
| Forward and Direct Clutch Assembly (23) to Transmission Case (17) | ||
| Installed Height | 50.850-51.825 mm | 2.002-2.040 in |
| Front Differential Gear Thrust Bearing (263) to case (17) | ||
| Installed Height | 0.05-0.20 mm | 0.002-0.008 in |
| 3rd Gear Band Servo (57) Return Springs | ||
| Outer Spring | ||
| Free/Relaxed Length | 40.2 mm | 1.582 in |
| Outer Diameter | 20.3 mm | 0.800 in |
| Inner Spring - yellow | ||
| Free/Relaxed Length | 13.5 mm | 0.531 in |
| Outer Diameter | 10.0 mm | 0.394 in |
| 3rd Gear Band Servo (57) | ||
| Piston Bore Stroke | 5.76-6.76 mm | 0.227-0.266 in |
| Transmission Housing - Torque Converter Distance | ||
| Torque Converter mounting lug/pad minimum installed distance to Transmission Housing outer edge | 11.35 mm | 0.447 in |
CLUTCH ASSEMBLY SPECIFICATIONS
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Direct Clutch (562) | ||
| Piston Bore Stroke | 1.49-1.91 mm | 0.059-0.075 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.76-1.24 mm | 0.030-0.049 in |
| Available Direct Clutch Backing Plate (555) Thickness | 4.0 mm | 0.157 in |
| 4.2 mm | 0.165 in | |
| 4.4 mm | 0.173 in | |
| Forward Clutch (565) | ||
| Piston Bore Stroke | 0.71-1.09 mm | 0.028-0.042 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.74-1.06 mm | 0.029-0.042 in |
| Available Forward Clutch Backing Plate (551) Thickness | 5.0 mm | 0.197 in |
| 5.2 mm | 0.205 in | |
| 5.4 mm | 0.213 in | |
| Low and Reverse Clutch (27) | ||
| Piston Bore Stroke | 1.39-2.21 mm | 0.054-0.087 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.43-1.43 mm | 0.017-0.056 in |
| 1-2 Reverse Clutch (603) | ||
| Piston Bore Stroke | 2.34-2.70 mm | 0.092-0.106 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.84-1.63 mm | 0.033-0.064 in |
| Available 1-2 Reverse Clutch Backing Plate (621) Thickness | 5.0 mm | 0.197 in |
| 5.1 mm | 0.201 in | |
| 5.2 mm | 0.205 in | |
| 5.3 mm | 0.209 in | |
| 5.5 mm | 0.216 in | |
| Second Clutch (210) | ||
| Piston Bore Stroke | 1.10-1.50 mm | 0.043-0.059 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.44-1.04 mm | 0.0173-0.040 in |
| Available 2nd Clutch Backing Plate (219) Thickness | 3.6 mm | 0.142 in |
| 3.8 mm | 0.150 in | |
| 4.0 mm | 0.157 in | |
| Second Coast Clutch (222) | ||
| Piston Bore Stroke | 1.24-1.96 mm | 0.049-0.077 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.53-1.59 mm | 0.021-0.063 in |
| 4-5 Clutch (582) | ||
| 4-5 Clutch Housing Bushing, ID | 36.125-36.200 mm | 1.422-1.425 in |
| 4-5 Clutch Piston Stroke | 1.52-1.90 mm | 0.060-0.075 in |
| Relaxed Clutch Pack Stack Up Clearance | 0.60-1.36 mm | 0.024-0.054 in |
| Available 4-5 Clutch Backing Plate (567) Thickness | 3.6 mm | 0.142 in |
| 3.8 mm | 0.150 in | |
| 4.0 mm | 0.158 in | |