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Middle Control Valve Body Disassemble

Reference: CONTROL VALVE BODY ASSEMBLY DISASSEMBLE .

Fig 1: Identifying TCC Check Valve, Valve Spring & Cooler By-Pass Valve
G04846297Courtesy of SUZUKI OF AMERICA CORP.
WARNING: Valve springs can be tightly compressed. Use care when removing retainers and plugs. Personal injury could result.
  1. Remove the TCC check valve (382).
  2. Remove the TCC check valve spring (383).
  3. Remove the cooler by-pass valve (381).
  4. Remove the cooler by-pass valve spring (380).
  5. Remove the 5 accumulator check valve assemblies (353).
    Fig 2: Identifying Primary Regulator Valve Sleeve, Primary Regulator Valve Plunger & Primary Regulator Valve
    G04846298Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the sleeve/bore plug retainer (362).
  7. Remove the primary regulator valve sleeve (398).
  8. Remove the primary regulator valve plunger (397).
  9. Remove the primary regulator valve spring (396).
  10. Remove the primary regulator valve (395).
    Fig 3: Identifying U2 Shift Valve Bore Plug, Valve Spring & Shift Valve
    G04846299Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the sleeve/bore plug retainer (362).
  12. Remove the U2 shift valve bore plug (394).
  13. Remove the U2 shift valve spring (393).
  14. Remove the U2 shift valve (392).
    Fig 4: Identifying M1 Shift Valve Bore Plug, Spring & Shift Valve
    G04846300Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the sleeve/bore plug retainer (362).
  16. Remove the M1 shift valve bore plug (391).
  17. Remove the M1 shift valve spring (390).
  18. Remove the M1 shift valve (389).
    Fig 5: Identifying U2 Shift Valve Bore Plug, Spring & Shift Valve
    G04846301Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the sleeve/bore plug retainer (362).
  20. Remove the U2 shift valve bore plug (394).
  21. Remove the U1 shift valve spring (387).
  22. Remove the U1 shift valve (386).
    Fig 6: Identifying U2 Shift Valve Bore Plug & 3rd Gear Band Release Valve
    G04846302Courtesy of SUZUKI OF AMERICA CORP.
  23. Remove the sleeve/bore plug retainer (362).
  24. Remove the U2 shift valve bore plug (394).
  25. Remove the 3rd gear band (B4) release valve (385).
  26. Remove the 3rd gear band (B4) release valve spring (384).
    Fig 7: Identifying Solenoid Relay Valve Sleeve, Solenoid Relay Valve Plunger & Solenoid Relay Valve
    G04846303Courtesy of SUZUKI OF AMERICA CORP.
  27. Remove the sleeve/bore plug retainer (362).
  28. Remove the solenoid relay valve sleeve (376).
  29. Remove the solenoid relay valve plunger (377).
  30. Remove the solenoid relay valve (378).
  31. Remove the solenoid relay valve spring (379).
    Fig 8: Identifying Reverse Shift Ball Check Valve Bushing & Reverse Shift Ball Check Valve
    G04846304Courtesy of SUZUKI OF AMERICA CORP.
  32. Remove the sleeve/bore plug retainer (362).
  33. Remove the reverse shift ball check valve bushing - outer (375).
  34. Remove the reverse shift ball check valve (374).
  35. Remove the reverse shift ball check valve bushing - inner (373).

    Reference: MIDDLE CONTROL VALVE BODY ASSEMBLE .

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