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Control Valve Body Assembly Assemble

Reference: MIDDLE CONTROL VALVE BODY ASSEMBLE .

Reference: CONTROL VALVE REAR BODY ASSEMBLE .

Reference: NO. 2 REAR CONTROL VALVE BODY ASSEMBLE .

Reference: CONTROL VALVE FRONT BODY ASSEMBLE .

Fig 1: Identifying Spacer Plate, Gasket Assembly & Rear Control Valve Body Assembly
G04846358Courtesy of SUZUKI OF AMERICA CORP.
NOTE: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
  1. Install the new spacer plate and gasket assembly (324) onto the rear control valve body assembly (326).
    Fig 2: Installing Rear Control Valve Body Assembly
    G04846359Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
  2. Install the rear control valve body assembly (326) onto the middle control valve body assembly (323).
    Fig 3: Identifying Rear Control Valve Body Bolts
    G04846360Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install 2 - M5 x 0.8 x 35 mm rear control valve body bolts (335).
  4. Install 1 - M5 x 0.8 x 40 mm rear control valve body bolt (333).
    Fig 4: Identifying Rear Control Valve Body Assembly Bolts
    G04846361Courtesy of SUZUKI OF AMERICA CORP.
  5. Hand tighten the 3 rear control valve body assembly bolts (333, 335).
    Fig 5: Identifying Spacer Plate & No. 2 Rear Control Valve Body Assembly
    G04846362Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Align each bolt hole on the valve body with the holes in the gaskets and plates.
  6. Install the spacer plate (328) and the 2 new gaskets (327, 329) onto the No. 2 rear control valve body assembly (330).
    Fig 6: Installing No. 2 Rear Control Valve Body Assembly
    G04846363Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Align each bolt hole on the valve body with the holes in the gaskets and plates.
  7. Install the No. 2 rear control valve body assembly (330) onto the rear control valve body assembly (326).
    Fig 7: Identifying Control Valve Body Bolts
    G04846364Courtesy of SUZUKI OF AMERICA CORP.
  8. Install 1 - M5 x 0.8 x 76 mm control valve body bolt (331) into the No. 2 rear control valve body assembly.
  9. Install 4 - M5 x 0.8 x 49.5 mm control valve body bolts (332) into the No. 2 rear control valve body assembly.
    Fig 8: Identifying Control Valve Body Assembly Bolts
    G04846365Courtesy of SUZUKI OF AMERICA CORP.
  10. Hand tighten the 5 control valve body assembly bolts (331, 332).
    Fig 9: Turning Valve Body Assembly
    G04846366Courtesy of SUZUKI OF AMERICA CORP.
  11. Turn the valve body assembly over.
    Fig 10: Identifying Control Valve Body Bolt
    G04846367Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the M5 x 0.8 x 50 mm control valve body bolt (304) and hand tighten.
    Fig 11: Identifying Fluid Strainers & Accumulator Check Valve Assemblies
    G04846368Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the 3 fluid strainers (371), 1 fluid strainer (372), and the 2 accumulator check valve assemblies (353) into the middle control valve body assembly.
    Fig 12: Identifying Front Control Valve Body Assembly & Front Control Valve Body Spacer Plate
    G04846369Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the gasket (320) to the front control valve body assembly (315).
  15. Install the front control valve body spacer plate (321).
  16. Install the gasket (322).
    Fig 13: Installing Front Control Valve Body Assembly
    G04846370Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
  17. Install the spacer plate and gaskets on to the front control valve body assembly (315).
    NOTE: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
  18. Install the front control valve body assembly (315) onto the middle control valve body assembly (323).
    Fig 14: Identifying Control Valve Body Bolts
    G04846371Courtesy of SUZUKI OF AMERICA CORP.
  19. Install 1 - M5 x 0.8 x 50 mm control valve body bolt (304) into the front control valve body assembly and hand tighten.
  20. Install 4 or 5 - M5 x 0.8 x 20 mm control valve body bolts (313) into the front control valve body assembly and hand tighten.
  21. Install 2 - M5 x 0.8 x 16 mm control valve body bolts (314) into the front control valve body assembly and hand tighten.
    Fig 15: Identifying Control Valve Body Assembly Bolts
    G04846372Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  22. Tighten all 16 control valve body assembly bolts, evenly and gradually.

    Tightening torque 

    Tighten the control valve body assembly bolts to 7 N.m (62 lb in)  .

    Fig 16: Identifying O-Ring Seals & Shift Solenoid Valves
    G04846373Courtesy of SUZUKI OF AMERICA CORP.
    NOTE:
    • Use NEW O-ring seals.
    • Do not damage the O-ring seals.
  23. Replace the O-ring seals (306) on each of the 5 shift solenoid valves (300, 303, 305, 308, 310).
  24. Install the 5 shift solenoid valves (300, 303, 305, 308, 310).
  25. Install the 5 shift solenoid valve retaining bolts.
    • 1 - (301) - M5 x 0.8 x 62 mm
    • 2 - (302) - M5 x 0.8 x 28 mm
    • 2 - (307) - M5 x 0.8 x 10 mm
  26. Tighten the 5 shift solenoid valve retaining bolts (301, 302, 307).

    Tightening torque 

    Tighten the shift solenoid valve retaining bolts to 7 N.m (62 lb in)  .

    Fig 17: Identifying Line Pressure Control Solenoid Valve & Shift Pressure Control Solenoid Valve
    G04846374Courtesy of SUZUKI OF AMERICA CORP.
  27. Install the line pressure control solenoid valve assembly (316) and the shift pressure control solenoid valve assembly (340).
  28. Install the control valve body solenoid valve retainer (312) and 1 - M5 x 0.8 x 13 mm control valve body bolt (311).

    Tightening torque 

    Tighten the control valve body bolt to 7 N.m (62 lb in)  .

    Fig 18: Identifying TCC Lock Up Pressure Control Solenoid Valve & Wiring Harness Clip
    G04846375Courtesy of SUZUKI OF AMERICA CORP.
  29. Install the TCC lock up pressure control solenoid valve assembly (339).
  30. Install the TCC lock up pressure control solenoid valve retainer (319), the wiring harness clip (318), and 1 - M5 x 0.8 x 10 mm control valve body bolt/screw (307).

    Tightening torque 

    Tighten the control valve body bolt to 7 N.m (62 lb in)  .

    Fig 19: Identifying Manual Valve
    G04846376Courtesy of SUZUKI OF AMERICA CORP.
  31. Install the manual valve (337) into the middle control valve body assembly.

    Reference: CONTROL VALVE BODY ASSEMBLY INSTALLATION .

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