Case Cover Assembly Assemble

Reference: 1-2 REVERSE CLUTCH ASSEMBLE .

Fig 1: Identifying Forward Clutch Accumulator Piston Fluid Seal Ring & Piston

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1. Apply automatic transmission fluid to the new forward clutch accumulator piston fluid seal ring (613).
2. Install the new forward clutch accumulator piston fluid seal ring (613) onto forward clutch accumulator piston (612).
3. Install the forward clutch accumulator piston spring (614) and the forward clutch accumulator piston (612) into the forward clutch accumulator cover (616).
4. Apply automatic transmission fluid to the new forward clutch accumulator cover seal (615).
5. Install the new forward clutch accumulator cover seal (615) onto forward clutch accumulator cover (616).
6. Install the forward clutch accumulator cover assembly onto the transmission case cover.
   CAUTION: Refer to FASTENER NOTICE .
7. Install and tighten 1 of the 2 forward clutch accumulator cover bolts (617).

   Tightening torque 

   Tighten the forward clutch accumulator cover bolt (617) to 10 N.m (89 lb in)  .

   Fig 2: Identifying Forward/Direct Clutch Housing Thrust Selective Bearing Race & Forward Clutch Housing Fluid Seal Rings

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8. Apply automatic transmission fluid to the 3 new forward clutch housing fluid seal rings (607). Install the 3 new forward clutch housing fluid seal rings (607).
9. Install the forward/direct clutch housing thrust selective bearing race (628) without any markings. This is the 0.81 mm (0.032 in) thick race and will determine the correct thickness for the forward/direct clutch end play measurement.
   Fig 3: Identifying Pipe Seals & 4-5 Clutch Apply Pipe

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10. Apply automatic transmission fluid to the 2 new 4-5 clutch apply pipe seals (608).
11. Install the 2 pipe seals (608) onto the 4-5 clutch apply pipe (609).
    Fig 4: Identifying 4-5 Clutch Apply Pipe

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    NOTE: Do not damage the pipe seals or the 4-5 clutch apply pipe.
12. Using a plastic hammer if needed, install the 4-5 clutch apply pipe (609) into the transmission case cover.
    Fig 5: Identifying 4-5 Clutch Apply Pipe Retainers & Pipe Bolts

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13. Install the two, 4-5 clutch apply pipe retainers (610).
14. Install the four, 4-5 clutch apply pipe bolts (611).

    Tightening torque 

    Tighten the 4-5 clutch apply pipe bolts to 7 N.m (62 lb in)  .

    Reference: 1-2 REVERSE CLUTCH PISTON TRAVEL MEASUREMENT .