LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2007 >> Aerio Base, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Repair Instructions >> Transfer Output Retainer Assembly Disassembly and Assembly >> Disassembly

Transfer Output Retainer Assembly Disassembly and Assembly: Disassembly

  1. Uncaulk transfer output flange nut.
  2. Remove transfer output flange nut while holding flange (1) by using special tool.

    Special Tool 

    1. 09930-40113 
      Fig 1: Removing Transfer Output Flange Nut
      G04590583Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove transfer output flange (1) by bearing puller (2).
    Fig 2: Removing Transfer Output Flange
    G04590584Courtesy of SUZUKI OF AMERICA CORP.
  4. Drive out bevel pinion shaft (1) from transfer output retainer by tapping it with plastic hammer (2).
    Fig 3: Removing Bevel Pinion Shaft From Transfer Output Retainer
    G04590585Courtesy of SUZUKI OF AMERICA CORP.
  5. Drive out pinion shaft bearing from bevel pinion shaft by using bearing puller and hydraulic press.
  6. Remove pinion shaft oil seal (1) by using special tool.

    Special Tool 

    1. 09913-50121 
      Fig 4: Removing Pinion Shaft Oil Seal
      G04590586Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove pinion shaft rear taper roller bearing (1) and spacer (2).
    Fig 5: Removing Pinion Shaft Rear Taper Roller Bearing And Spacer
    G04590587Courtesy of SUZUKI OF AMERICA CORP.
  8. Drive out pinion shaft taper roller bearing outer races (2) (front and rear) by using brass bar (1).
    Fig 6: Removing Pinion Shaft Taper Roller Bearing Outer Races
    G04590588Courtesy of SUZUKI OF AMERICA CORP.