Front Strut Assembly Disassembly and Assembly: Assembly

For assembly, reverse disassembly procedure, noting the following instructions.

1. Compress spring with special tool (A) until total length becomes about 250 mm (9.8 in.) as shown.

   Length 

   "a": 250 mm (9.8 in.) 

   Fig 1: Compressing Spring With Special Tool

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2. Install coil spring lower seat (1) and compressing coil spring, and mate spring end with stepped part of lower seat as shown.
   Fig 2: Installing Coil Spring Lower Seat And Compressing Coil Spring

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3. Install bump stopper and dust cover onto strut rod. For installing direction, refer to the figure in FRONT SUSPENSION CONSTRUCTION .
4. Pull strut rod as far up as possible and use care not to allow it to retract into strut.
5. Install spring seat on coil spring and then spring upper seat (1) aligning "OUT" mark (3) on spring upper seat and center of strut bracket (2).
   Fig 3: Aligning Out Mark On Spring Upper Seat And Center Of Strut Bracket

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6. Install bearing (3), strut support (2) and strut nut (1) in this sequence.

   Tighten strut nut (1) to specified torque.

   Tightening torque 

   Strut nut a: 70 N.m (7.0 kg-m, 50.5 lb-ft) 

7. Install rubber cap (4).
   Fig 4: Installing Bearing Strut Support And Strut Nut

   Courtesy of SUZUKI OF AMERICA CORP.