Generator Disassembly And Assembly: Disassembly

Put match marks at 2 locations (A (front housing (1) and stator (2)) and B (rear housing (3) and stator (2))) as shown in figure so that any possible mistake can be avoided.

Fig 1: Aligning Match Marks On Generator Housing
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Loosen frame bolt (1).

Fig 2: Identifying Frame Bolts
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Remove front housing with rotor (1) from stator (2).

Fig 3: Identifying Rotor & Stator
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Hold rotor by using vise (2) and loosen pulley nut and then remove pulley (1).
CAUTION: When using vise, put clean cloth (3) and aluminum plate (5) between rotor (4) and vise (2) so as not to cause damage to rotor.

Fig 4: Loosening Pulley Nut
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If required, remove drive end bearing.
1. Loosen retainer screw (1) and then remove retainer.
  
  Fig 5: Identifying Retainer Screw
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2. Push out drive end bearing by using hydraulic press (1) and special tool.
  Special Tool
  1. 09943-88211
    
    Fig 6: Pushing Out Drive End Bearing Using Hydraulic Press & Special Tool
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If required, use bearing puller (2) to remove rear end bearing (1).

Fig 7: Identifying Bearing Puller & Rear End Bearing
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Loosen screw (1) and then remove stator (2) from rear housing.

Fig 8: Identifying Stator
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Remove cap (1).
Loosen "B" terminal nut and then remove insulator (2).

Fig 9: Identifying Insulator & Cap
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Loosen screw (1) and then regulator assembly (2).
Loosen screw (3) and then remove rectifier (4).

Fig 10: Identifying Regulator Assembly & Rectifier
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