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Home >> Suzuki >> 2005 >> Swift + >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Catalytic Converter Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View of Connecting Pipe Mounting Bracket
    GM1241944Courtesy of GENERAL MOTORS CORP.
  1. Install the catalytic converter and the gasket.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
    IMPORTANT: Position the catalytic converter onto the exhaust manifold flange with one upper flange nut.
  3. Install the catalytic converter lower flange nuts and the connecting pipe mounting bracket.

    Tighten: 

    • Tighten the connecting pipe to catalytic converter nuts to 40 N.m (30 lb ft).
    • Tighten the connecting pipe mounting bracket bolt to 40 N.m (30 lb ft).

  4. Fig 2: View of Catalytic Converter Upper Flange Nut
    GM1241943Courtesy of GENERAL MOTORS CORP.
  5. Install the catalytic converter upper flange nuts.

    Tighten:  Tighten the catalytic converter to exhaust manifold nuts to 50 N.m (37 lb ft).

  6. Fig 3: View of Exhaust Manifold
    GM1241942Courtesy of GENERAL MOTORS CORP.
  7. Install the exhaust manifold cover bolts.

    Tighten:  Tighten the exhaust manifold cover bolts to 15 N.m (11 lb ft).