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Home >> Suzuki >> 2001 >> Vitara JS, 4D Utility, Automatic >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Power Steering Gear Box Assembly Removal & Installation >> Removal

Power Steering Gear Box Assembly Removal & Installation: Removal

  1. Take out fluid in P/S fluid reservoir with syringe or such.
  2. Disconnect high pressure pipe (1) from steering gear box by removing union bolt (2).
    NOTE: As fluid flows out of disconnected joints, put a receptacle under joints or a plug to pipe.
  3. Disconnect low pressure hose (3) from steering gear box by removing clamp (5).
    NOTE: As fluid flows out of disconnected joints, put a receptacle under joints or a plug to hose.
  4. Remove steering lower shaft bolt (4).
    Fig 1: Identifying P/S Gear Box, High Pressure Pipe, Low Pressure Hose & Lower Steering Shaft Bolt
    G01380902Courtesy of SUZUKI OF AMERICA CORP.
  1. Hoist vehicle and remove both right and left wheels.
  2. Disconnect both right and left tie-rod ends from knuckle, see Steps 2) and 3) of REMOVAL .
  3. Remove steering gear box mounting bolts (1) and then remove steering gear box from vehicle.

    Steering gear box found to be in defective condition should be replaced with a new one.

    CAUTION: Never disassemble P/S gear box. If perform this prohibited service, it will affect original performance.
    Fig 2: Identifying Steering Gear Box Mounting Bolts
    G01325499Courtesy of SUZUKI OF AMERICA CORP.