LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 1991 >> Swift GT >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel System >> Injector (TBI) >> Installation

Injector (TBI): Installation

  1. Apply thin coat of fuel to new upper and lower fuel injector "O" rings. Install lower "O" ring to fuel injector cavity and upper "O" ring to injector. See Fig 1 .
  2. Install new lower insulator to injector cavity. Install injector by pushing straight into fuel injector cavity. DO NOT turn injector while pushing. Install new upper insulator and injector cover.
  3. Torque injector cover screws to 25-35 INCH lbs. (2.8-3.9 N.m). Reconnect fuel injector connector with lug side facing upward. Install connector cover. Connect negative battery cable. Check for fuel leaks.
  4. With fuel pump relay connected, install a jumper wire between fuel pump relay Pink and White/Blue wires. Fuel pump relay is located in main fuse box, near battery. See Figure . Turn ignition on (engine off) to activate fuel pump.
Fig 1: Installing Fuel Injector (Swift SOHC)
G90D20241Courtesy of SUZUKI OF AMERICA CORP.