Overhaul (Swift SOHC)
- Remove fuel injector from throttle body. See INJECTOR (TBI) under FUEL SYSTEM. DO NOT soak injector in any type of solvent or cleaner.
- Remove throttle position sensor, throttle switch (M/T) and coolant (water) temperature sensor from throttle body. See Fig 3
. Remove attaching screws and separate upper and lower bodies.
- DO NOT soak any electrical device or air valve in solvent or other cleaner. DO NOT put drills or wires into passages. Clean upper and lower passages with compressed air only.
- Assemble upper and lower bodies with new gasket. Torque upper-to-lower body attaching screws to 25-35 INCH lbs. (2.8-3.9 N.m).
- Install coolant (water) temperature sensor. Torque sensor to 15-22 ft. lbs (20-30 N.m). Install fuel injector. See INJECTOR (TBI). Apply thread locking compound to injector cover mounting screws and install cover.
- Torque injector cover screws to 25-35 INCH lbs. (2.8-3.9 N.m).
- On auto. trans. models, install throttle position sensor so adjusting holes slightly cover mounting bolt holes. See Fig 1
. Turn sensor so mounting holes align.
Courtesy of SUZUKI OF AMERICA CORP.
- On manual trans.models, install throttle switch to throttle shaft by aligning flat part of throttle switch rotor with cut part of throttle shaft. See Fig 2
. Push throttle switch in until it makes full contact with throttle body.
Courtesy of SUZUKI OF AMERICA CORP.
- Install sensor mounting bolts (finger tighten only). Clamp wiring harness securely to side of throttle body.
Courtesy of SUZUKI OF AMERICA CORP.