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Home >> Suzuki >> 1991 >> Swift GA, 2D Hatchback, Automatic >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel System >> Throttle Body (TBI) >> Overhaul (Swift SOHC)

Overhaul (Swift SOHC)

  1. Remove fuel injector from throttle body. See INJECTOR (TBI) under FUEL SYSTEM. DO NOT soak injector in any type of solvent or cleaner.
  2. Remove throttle position sensor, throttle switch (M/T) and coolant (water) temperature sensor from throttle body. See Fig 3 . Remove attaching screws and separate upper and lower bodies.
  3. DO NOT soak any electrical device or air valve in solvent or other cleaner. DO NOT put drills or wires into passages. Clean upper and lower passages with compressed air only.
  4. Assemble upper and lower bodies with new gasket. Torque upper-to-lower body attaching screws to 25-35 INCH lbs. (2.8-3.9 N.m).
  5. Install coolant (water) temperature sensor. Torque sensor to 15-22 ft. lbs (20-30 N.m). Install fuel injector. See INJECTOR (TBI). Apply thread locking compound to injector cover mounting screws and install cover.
  6. Torque injector cover screws to 25-35 INCH lbs. (2.8-3.9 N.m).
  7. On auto. trans. models, install throttle position sensor so adjusting holes slightly cover mounting bolt holes. See Fig 1 . Turn sensor so mounting holes align.
    Fig 1: Aligning Throttle Position Sensor (Swift SOHC A/T)
    G119659Courtesy of SUZUKI OF AMERICA CORP.
  8. On manual trans.models, install throttle switch to throttle shaft by aligning flat part of throttle switch rotor with cut part of throttle shaft. See Fig 2 . Push throttle switch in until it makes full contact with throttle body.
    Fig 2: Aligning Throttle Switch (Swift SOHC M/T)
    G90G20244Courtesy of SUZUKI OF AMERICA CORP.
  9. Install sensor mounting bolts (finger tighten only). Clamp wiring harness securely to side of throttle body.
Fig 3: Exploded View of Throttle Body (Swift SOHC)
G90F20243Courtesy of SUZUKI OF AMERICA CORP.