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Master Cylinder: Installation

  1. Apply grease to the push rod.

    Preparation items: 

    Grease: Silicone grease G-40M or equivalent

    G14611951Courtesy of SUBARU OF AMERICA, INC.
  2. Set the push rod to the master cylinder.
  3. Install the master cylinder.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

  4. Connect the clutch pipe C and clutch pipe D using a crowfoot wrench.

    Tightening torque:  Calculation formula

    T = 15.5 N.m (1.6 kgf-m, 11.4 ft-lb) x L1/(L1 + L2)

    T: Reading of the torque wrench

    L1: Effective length of the torque wrench

    L2: Effective length of the crowfoot wrench

    NOTE: If the effective length of the tool used is unknown, consult the manufacturer of the tool.
    G11253181Courtesy of SUBARU OF AMERICA, INC.
    (a) Effective length of the crowfoot wrench (L2)
    (b) Effective length of the torque wrench (L1)
    (c) Center of the open end of crowfoot wrench
    (d) Center of drive square of the torque wrench
    (e) Center of the position where a force is applied by hand
  5. Apply grease to the outer periphery of the clevis pin A.
    CAUTION: Always use a new clevis pin A.

    Preparation items: 

    Grease: NIGTIGHT LTS No. 2 or equivalent

    G14611953Courtesy of SUBARU OF AMERICA, INC.
  6. Align the holes on the clutch pedal and push rod, and install the clevis pin A and clip.
    CAUTION: Always use a new clip.
  7. Install the clutch pedal. Ref. to BRAKE>BRAKE PEDAL>INSTALLATION .
  8. Bleed air from the clutch fluid. Ref. to CLUTCH SYSTEM>AIR BLEEDING>PROCEDURE .
  9. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .