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Home >> Subaru >> 2024 >> Outback Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Emission Control Systems (Aux. Emission Control Devices) (2.4L)) >> EGR Pipe >> Installation

EGR Pipe: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Set a new gasket, and temporarily install the EGR pipe No. 1.
    G13198205Courtesy of SUBARU OF AMERICA, INC.
  2. Set a new gasket and EGR pipe No. 2, and install the stud bolts using TORX® E5.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

    G13198513Courtesy of SUBARU OF AMERICA, INC.
  3. Tighten the nuts securing the EGR pipe No. 2 in the numerical order shown in the figure.

    Tightening torque: 

    9 N.m (0.9 kgf-m, 6.6 ft-lb)

    Fig 1: EGR Pipe No. 2 Nuts Tightening Sequence
    G13619906Courtesy of SUBARU OF AMERICA, INC.
  4. Set a new gasket, and install the stud bolts using TORX® E8.

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb)

    G16384391Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten the nuts securing the EGR control valve in the numerical order shown in the figure.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb)

    Fig 2: EGR Control Valve Nuts Tightening Sequence
    G16384399Courtesy of SUBARU OF AMERICA, INC.
  6. Install the throttle body. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DOTC)>THROTTLE BODY>INSTALLATION .
  7. Install the intercooler. Ref. to INTAKE (INDUCTION) (H4DOTC)>INTERCOOLER>INSTALLATION .
  8. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .