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Fuel Delivery and Evaporation Lines: Installation: Notes

  1. Install the fuel sub delivery tube.
    1. Set the fuel sub delivery tube to the fuel tank.
      NOTE:
      • Route the fuel sub delivery tube in front of the stand-off as shown in the figure  .
      • Check the fuel sub delivery tube to make sure it's not twisted  .
      G16760787Courtesy of SUBARU OF AMERICA, INC.
      (A)  Stand-off 
      (B)  Fuel sub delivery tube 
    2. Install the fuel sub level sensor. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL SUB LEVEL SENSOR>INSTALLATION .
    3. Install the fuel pump assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL PUMP ASSEMBLY>INSTALLATION .
  2. Install the fuel pipe assembly.
    1. Install the fuel pipe assembly to the vehicle.
      G13224100Courtesy of SUBARU OF AMERICA, INC.
    2. Install the pipe clamp to the fuel pipe assembly, and then install the fuel pipe bracket B and fuel pipe bracket C.

      Tightening torque  :

      18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    G16760767Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the brake pipe and brake hose.

    Brake pipe  :

    Ref. to BRAKE>BRAKE PIPE>INSTALLATION .

    Brake hose  :

    Ref. to BRAKE>BRAKE HOSE>INSTALLATION .

  4. Install the support sub frame RH and the support sub frame LH. Ref. to REAR SUSPENSION>SUB FRAME>INSTALLATION .
  5. Install the floor under protector RH. Ref. to EXTERIOR/INTERIOR TRIM>FLOOR UNDER PROTECTOR>INSTALLATION .
  6. Connect the purge tube to the fuel pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE E) .
    G16760766Courtesy of SUBARU OF AMERICA, INC.
  7. Connect individual hoses to the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>GENERAL DESCRIPTION>COMPONENT>FUEL TANK 1 .

    For information about connecting fuel filler hose, refer to "Fuel Delivery and Evaporation Lines". Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>FUEL FILLER HOSE CONNECTION>FUEL TANK SIDE .

  8. Install the fuel tank. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL TANK>INSTALLATION .
  9. Install the pipe clamp to the fuel pipe assembly, and then install the fuel pipe bracket A.

    Tightening torque  :

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    G16760765Courtesy of SUBARU OF AMERICA, INC.
  10. Install the crossmember support rear RH. Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
  11. Lower the vehicle.
  12. Connect the evaporation hose to fuel pipe assembly.
    G16760764Courtesy of SUBARU OF AMERICA, INC.
  13. Connect the quick connector on the fuel delivery tube to the fuel pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>FUEL DELIVERY AND EVAPORATION LINES>INSTALLATION>QUICK CONNECTOR CONNECTION (TYPE A) .
    G16760630Courtesy of SUBARU OF AMERICA, INC.
  14. Install the fuel delivery tube clamp to the fuel delivery tube.
    G16760629Courtesy of SUBARU OF AMERICA, INC.
  15. Install the connector to the fuel pipe bracket A.
    G16760761Courtesy of SUBARU OF AMERICA, INC.
  16. Install the fuel filler cap.
  17. Close the fuel lid.
  18. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .