LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2024 >> Crosstrek Wilderness >> Repair and Diagnosis >> Electrical >> Charging Systems >> Engine Starting System & Charging System >> Battery Cable Assembly >> Installation

Battery Cable Assembly: Installation

  1. Install the terminal base.
    CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

    Tightening torque: 

    6 N.m (0.6 kgf-m, 4.4 ft-lb)

    • VIN:] JF1############## [model and] JF2############## [model
      G14601667Courtesy of SUBARU OF AMERICA, INC.
    • VIN:] 4S4############## [model
      G16761895Courtesy of SUBARU OF AMERICA, INC.
  2. Install the slow blow fuse.
    1. Connect the terminal (B) and the terminal (A) to the slow blow fuse (C).

      Tightening torque: 

      5.5 N.m (0.6 kgf-m, 4.1 ft-lb)

      G14601659Courtesy of SUBARU OF AMERICA, INC.
  3. Install the battery cable assembly.
    1. Set the battery cable assembly, and secure the battery cable assembly to the bracket with claw.
      G16761892Courtesy of SUBARU OF AMERICA, INC.
    2. Secure the battery cable assembly to the intake manifold assembly with the claw (D).
    3. Secure the battery cable assembly to the intake manifold assembly with the clip (C).
    4. Secure the engine wiring harness with the clip (B).
    5. Connect the connector (A).
      G16760390Courtesy of SUBARU OF AMERICA, INC.
    6. Secure the battery cable assembly with the clip (E) and clip (D).
    7. Connect the connector (C) and connector (B).
    8. Connect the terminal B (A).
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      15.5 N.m (1.6 kgf-m, 11.4 ft-lb)

      G16760388Courtesy of SUBARU OF AMERICA, INC.
    9. After connecting the terminal B, apply a thin coat of anti-rust grease to the terminal section.
      CAUTION: This procedure is required to prevent rust and suppress sulfation.

      Preparation items  :

      Grease: NIPPECO LT-1N or equivalent Ref. to RECOMMENDED MATERIALS>GREASE>STARTING/CHARGING SYSTEM .

      • 2.0 L model
        G16761842Courtesy of SUBARU OF AMERICA, INC.
        (A) Grease application area
      • 2.5 L model
        G16761843Courtesy of SUBARU OF AMERICA, INC.
        (A) Grease application area
    10. Install the V-belt cover.
      NOTE:
      • Check the grommet for peel-off or disengagement.
      • Be careful not to deform the bracket during installation.

      Tightening torque: 

      7 N.m (0.7 kgf-m, 5.2 ft-lb)

    11. Connect the terminal B.
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      T1: 11 N.m (1.1 kgf-m, 8.1 ft-lb)

    12. Connect the ground terminal.
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)

    13. Connect the connector.
      Fig 1: Ground Terminal Nut With Torque Specification
      G16761829Courtesy of SUBARU OF AMERICA, INC.
    14. After connecting the terminal B, apply a thin coat of anti-rust grease to the terminal section.
      CAUTION: This procedure is required to prevent rust and suppress sulfation.

      Preparation items  :

      Grease: NIPPECO LT-1N or equivalent Ref. to RECOMMENDED MATERIALS>GREASE>STARTING/CHARGING SYSTEM .

      G16761830Courtesy of SUBARU OF AMERICA, INC.
      (A) Grease application area
    15. After connecting the ground terminal, apply a thin coat of anti-rust grease to the terminal section.
      CAUTION: This procedure is required to prevent rust and suppress sulfation.

      Preparation items  :

      Grease: NIPPECO LT-1N or equivalent Ref. to RECOMMENDED MATERIALS>GREASE>STARTING/CHARGING SYSTEM .

      G16761831Courtesy of SUBARU OF AMERICA, INC.
      (A) Grease application area
    16. Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
    17. Set the terminal of battery cable assembly.
      G14601658Courtesy of SUBARU OF AMERICA, INC.
    18. Connect the slow blow fuse.
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

      G14601657Courtesy of SUBARU OF AMERICA, INC.
    19. Connect the terminal (A) and the terminal (B).
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      T1: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    20. Connect the terminal (C).
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      T2: 14 N.m (1.4 kgf-m, 10.3 ft-lb)

      Fig 2: Terminal Nut With Torque Specification
      G16761909Courtesy of SUBARU OF AMERICA, INC.
    21. After connecting each terminal, apply a thin coat of anti-rust grease to the terminal section.
      CAUTION: This procedure is required to prevent rust and suppress sulfation.

      Preparation items  :

      Grease: NIPPECO LT-1N or equivalent Ref. to RECOMMENDED MATERIALS>GREASE>STARTING/CHARGING SYSTEM .

      • VIN:] JF1############## [model and] JF2############## [model
        G16761910Courtesy of SUBARU OF AMERICA, INC.
        (A) Grease application area
      • VIN:] 4S4############## [model
        G16761911Courtesy of SUBARU OF AMERICA, INC.
        (A) Grease application area
    22. Install the battery sensor harness to the clip (E).
    23. Install the battery cable holder (D).
    24. Connect the ground terminal (C).
      CAUTION:
      • Install the battery sensor and battery cable assembly without applying an excessive force.
      • As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.
      • Do not apply anti-rust grease to the battery sensor and the ground terminal.

      Tightening torque: 

      T1: 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    25. Secure the ground cable with the clip (B).
    26. Connect the ground terminal (A).
      CAUTION: As residual anti-rust grease or dirt on the threads (bolts and nuts), terminals and seating surfaces may cause overtorque, clean and degrease them.

      Tightening torque: 

      T2: 13 N.m (1.3 kgf-m, 9.6 ft-lb)

      • VIN:] JF1############## [model and] JF2############## [model
        Fig 3: Ground Terminal Bolts With Torque Specification (JF1 And JF2 Model)
        G16761912Courtesy of SUBARU OF AMERICA, INC.
      • VIN:] 4S4############## [model
        Fig 4: Ground Terminal Bolts With Torque Specification (4S4 Model)
        G16761913Courtesy of SUBARU OF AMERICA, INC.
    27. After connecting the ground terminal, apply a thin coat of anti-rust grease to the terminal section.
      CAUTION: This procedure is required to prevent rust and suppress sulfation.

      Preparation items  :

      Grease: NIPPECO LT-1N or equivalent Ref. to RECOMMENDED MATERIALS>GREASE>STARTING/CHARGING SYSTEM .

      G16761914Courtesy of SUBARU OF AMERICA, INC.
    (A) Grease application area
  4. Install the fuse box cover (A) and terminal boot (B).
    G16761880Courtesy of SUBARU OF AMERICA, INC.
  5. Install the cover fender UPR LH.
    G16761879Courtesy of SUBARU OF AMERICA, INC.
scientia non olet · About LEMON Manuals