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Engine Cooling System: Radiator: Installation

  1. When the condenser assembly is not removed
    1. Install the radiator lower cushion.
      G16524365Courtesy of SUBARU OF AMERICA, INC.
    2. Install the radiator and the radiator fan & fan motor assembly as an assembly.
      NOTE: Insert the pin on the lower side of the radiator into the radiator lower cushions.
      G16524370Courtesy of SUBARU OF AMERICA, INC.
    3. Install the condenser assembly to the radiator. Ref. to AIR CONDITIONER>CONDENSER>INSTALLATION .
  2. When assembled together with the condenser assembly
    1. Install the radiator lower cushion.
      G16524368Courtesy of SUBARU OF AMERICA, INC.
    2. Install the condenser assembly to the radiator. Ref. to AIR CONDITIONER>CONDENSER>INSTALLATION .
    3. Install the radiator, radiator fan & fan motor assembly, and the condenser assembly as an assembly.
      NOTE: Insert the pin on the lower side of the radiator into the radiator lower cushions.
      G16524372Courtesy of SUBARU OF AMERICA, INC.
    4. Connect the hose pressure discharge and the pipe evaporator cooling to the condenser assembly. Ref. to AIR CONDITIONER>CONDENSER>INSTALLATION .
    5. Secure the bulkhead wiring harness with the clip.
    6. Connect the connector to the ambient sensor.
    G16524366Courtesy of SUBARU OF AMERICA, INC.
  3. Install the air guide RH and the air guide LH.
    G16524362Courtesy of SUBARU OF AMERICA, INC.
  4. Install the radiator upper bracket RH.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    G16524360Courtesy of SUBARU OF AMERICA, INC.
  5. Install the radiator upper bracket LH.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    G16524361Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connector to the radiator main fan harness and radiator sub fan harness.
  7. Secure the bulkhead wiring harness with the clip.
    G16524359Courtesy of SUBARU OF AMERICA, INC.
  8. Install the panel complete, radiator center.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb)

    G16524358Courtesy of SUBARU OF AMERICA, INC.
  9. Secure the cable assembly front hood with the clip.
    G16524357Courtesy of SUBARU OF AMERICA, INC.
  10. Install the lock assembly front hood. Ref. to SECURITY AND LOCKS>FRONT HOOD LOCK ASSEMBLY>INSTALLATION>HOOD LOCK ASSEMBLY .
  11. Install the radiator inlet hose No. 1, filler assembly, and over flow hose as a single unit.
  12. Install the bracket (A).

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    G16524356Courtesy of SUBARU OF AMERICA, INC.
  13. Connect the radiator outlet hose.
    G16524355Courtesy of SUBARU OF AMERICA, INC.
  14. Install the front exhaust pipe. Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION>FRONT EXHAUST PIPE .
  15. Install the air intake plate and air intake duct. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE DUCT>INSTALLATION .
  16. Install the bumper face front. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>INSTALLATION>BUMPER FACE .
  17. Install the reservoir tank. Ref. to COOLING (H4DO)>RESERVOIR TANK>INSTALLATION .
  18. Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
  19. Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  20. Fill engine coolant. Ref. to COOLING (H4DO)>ENGINE COOLANT>REPLACEMENT>FILLING OF ENGINE COOLANT .
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