Front Disc Brake Assembly: Assembly
- Check each part. Ref. to BRAKE>FRONT DISC BRAKE ASSEMBLY>INSPECTION .
- Clean the inside of the caliper body using brake fluid.
Preparation items:
Brake fluid: Ref. to RECOMMENDED MATERIALS>GREASE>BRAKE FLUID .
- Install the piston seal and the piston disc brake.
- Apply a coat of brake fluid to piston seal and install the piston seal to the groove inside caliper body.
- Apply a coat of brake fluid to the piston sliding part of caliper body and the entire outer surface of the piston disc brake.
Preparation items:
Brake fluid: Ref. to RECOMMENDED MATERIALS>GREASE>BRAKE FLUID .
- Apply a coat of grease to the boot piston and fit to the groove on the ends of piston disc brake.
Preparation items:
Brake grease: An item contained in the piston seal kit, Nippon Grease NIGLUBE RX-2 or equivalent
- Install the piston disc brake to the caliper body.
CAUTION: Do not force the piston disc brake into the sliding part of caliper body.(a) Piston disc brake (b) Boot piston (c) Caliper body (d) Piston seal - Apply grease to the following locations.
- Slide pin lock
- Slide pin circumference
- Support front disc brake pin sliding section, and grooves of pin boot
Preparation items:
Brake grease: An item contained in the piston seal kit, Nippon Grease NIGLUBE RX-2 or equivalent
- Install the pin boot to the slide pin lock and the slide pin, and insert them into the support front disc brake.CAUTION: After inserting the slide pin lock and slide pin into specified position, make sure that they slide and seat properly by moving each pin by hand.
(a) Grease applied area