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EGR Control Valve: Removal

  1. Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  2. Remove the collector cover. Ref. to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>REMOVAL .
  3. Remove the clip from the air intake boot, and loosen the clamp.
    G13223823Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the air intake boot, and place it aside so that it does not interfere with the work.
    CAUTION: Be careful not to pull out the PCV hose.
    G13223824Courtesy of SUBARU OF AMERICA, INC.
  5. Loosen the bolts holding the EGR cooler to the cylinder head RH.
    G13224149Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the EGR pipe. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>EGR PIPE>REMOVAL .
  7. Remove the PCV hose No. 1. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>PCV HOSE>REMOVAL>PCV HOSE NO. 1 .
  8. Remove the purge control solenoid valve. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>PURGE CONTROL SOLENOID VALVE>REMOVAL .
  9. Disconnect the connector.
    G13224150Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the nuts securing the EGR cooler, and remove the stud bolts using TORX® E8.
    G13224151Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the EGR control valve from the intake manifold assembly.
    NOTE: Remove from the front of engine.
    G13224152Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the EGR control valve from the EGR pipe adapter.
G13224153Courtesy of SUBARU OF AMERICA, INC.
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