At Model
- Check the commutator for signs of seizure or stepped wear. If the symptom is minor, use sandpaper to repair. If it cannot be repaired, replace the armature assembly.
- Measure runout on the commutator.
Commutator runout:
Standard
0.02 mm (0.0008 in)
Limit
0.05 mm (0.0020 in)
(A) Dial gauge (B) V-block - Measure diameter of the commutator.
Commutator diameter:
Standard
29 mm (1.1417 in)
Limit
28 mm (1.1024 in)
(A) Diameter - Measure the depth of the segment mold.
Depth of segment mold:
Standard
0.70 mm (0.0276 in)
Limit
0.20 mm (0.0079 in)
(A) Depth of mold (B) Segment (C) Mold - Check the continuity in the commutator segment. If there is no continuity, replace the armature assembly.
(A) Commutator segment - Check insulation between the commutator segment and armature core. If there is continuity, replace the armature assembly.
| (A) | Commutator segment |
| (B) | Armature core |