Cylinder Head: Installation
WARNING: This page is about a different variant/trim than selected.
- Install the cylinder head to the cylinder block.CAUTION: Be careful not to scratch the mating surface of cylinder head and cylinder block.NOTE: Use a new cylinder head gasket.
- Clean the bolt threads and the bolt holes in the cylinder block.CAUTION: To avoid erroneous tightening of the bolts, clean out the bolt holes sufficiently by blowing with compressed air to eliminate engine coolant etc.
- Apply a sufficient coat of engine oil to the washer and bolt thread.
- Tighten all bolts to 40 N.m (4.1 kgf-m, 29.5 ft-lb) in alphabetical order.
- Retighten all bolts to 69 N.m (7.0 kgf-m, 50.9 ft-lb) in alphabetical order.CAUTION: If the bolt makes stick-slip sound during tightening, repeat the procedure from step 1. In this case, the cylinder head gasket can be reused.
- Loosen all the bolts by 180° in the reverse order of installing, and loosen them further by 180°.
- Tighten all bolts to 40 N.m (4.1 kgf-m, 29.5 ft-lb) in alphabetical order.
- Retighten all bolts to 69 N.m (7.0 kgf-m, 50.9 ft-lb) in alphabetical order.
- Loosen the bolts E, D, and A by 360° in this order.
- Tighten the bolts A, D, and E to 10 N.m (1.0 kgf-m, 7.4 ft-lb) in this order.
- Tighten the bolts A, D, and E to 30 N.m (3.1 kgf-m, 22.1 ft-lb) in this order.
- Further tighten the bolts A, D, and E by 98 - 102° in this order.
- Further tighten the bolt A by 123 - 127°.
- Further tighten the bolts D and E by 78 - 82° in this order.
- Loosen the bolts F, C, and B by 360° in this order.
- Tighten the bolts B, C, and F to 10 N.m (1.0 kgf-m, 7.4 ft-lb) in this order.
- Tighten the bolts B, C, and F to 30 N.m (3.1 kgf-m, 22.1 ft-lb) in this order.
- Further tighten the bolts B, C, and F by 98 - 102° in this order.
- Further tighten the bolt B by 123 - 127°.
- Further tighten the bolts C and F by 78 - 82° in this order.
- Clean the bolt threads and the bolt holes in the cylinder block.
- Install the oil level gauge guide. (LH side only)
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the A/C compressor. Refer to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>COMPRESSOR>INSTALLATION>STI MODEL .
- Install the camshaft. Refer to MECHANICAL(STI)>CAMSHAFT>INSTALLATION .
- Install the secondary air combination valve. Refer to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (STI)>SECONDARY AIR COMBINATION VALVE>INSTALLATION .
- Install the intake manifold. Refer to FUEL INJECTION (FUEL SYSTEMS) (STI)>INTAKE MANIFOLD>INSTALLATION .
- Install the engine to the vehicle. Refer to MECHANICAL(STI)>ENGINE ASSEMBLY>INSTALLATION .