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Cylinder Head: Installation

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  1. Install the cylinder head to the cylinder block.
    CAUTION: Be careful not to scratch the mating surface of cylinder head and cylinder block.
    NOTE: Use a new cylinder head gasket.
    1. Clean the bolt threads and the bolt holes in the cylinder block.
      CAUTION: To avoid erroneous tightening of the bolts, clean out the bolt holes sufficiently by blowing with compressed air to eliminate engine coolant etc.
    2. Apply a sufficient coat of engine oil to the washer and bolt thread.
    3. Tighten all bolts to 40 N.m (4.1 kgf-m, 29.5 ft-lb) in alphabetical order.
    4. Retighten all bolts to 69 N.m (7.0 kgf-m, 50.9 ft-lb) in alphabetical order.
      CAUTION: If the bolt makes stick-slip sound during tightening, repeat the procedure from step  1. In this case, the cylinder head gasket can be reused.
    5. Loosen all the bolts by 180° in the reverse order of installing, and loosen them further by 180°.
    6. Tighten all bolts to 40 N.m (4.1 kgf-m, 29.5 ft-lb) in alphabetical order.
    7. Retighten all bolts to 69 N.m (7.0 kgf-m, 50.9 ft-lb) in alphabetical order.
    8. Loosen the bolts E, D, and A by 360° in this order.
    9. Tighten the bolts A, D, and E to 10 N.m (1.0 kgf-m, 7.4 ft-lb) in this order.
    10. Tighten the bolts A, D, and E to 30 N.m (3.1 kgf-m, 22.1 ft-lb) in this order.
    11. Further tighten the bolts A, D, and E by 98 - 102° in this order.
    12. Further tighten the bolt A by 123 - 127°.
    13. Further tighten the bolts D and E by 78 - 82° in this order.
    14. Loosen the bolts F, C, and B by 360° in this order.
    15. Tighten the bolts B, C, and F to 10 N.m (1.0 kgf-m, 7.4 ft-lb) in this order.
    16. Tighten the bolts B, C, and F to 30 N.m (3.1 kgf-m, 22.1 ft-lb) in this order.
    17. Further tighten the bolts B, C, and F by 98 - 102° in this order.
    18. Further tighten the bolt B by 123 - 127°.
    19. Further tighten the bolts C and F by 78 - 82° in this order.
    Fig 1: Cylinder Head Bolts (Tightening Sequence)
    G08539339Courtesy of SUBARU OF AMERICA, INC.
  2. Install the oil level gauge guide. (LH side only)

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

  3. Install the A/C compressor. Refer to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>COMPRESSOR>INSTALLATION>STI MODEL .
  4. Install the camshaft. Refer to MECHANICAL(STI)>CAMSHAFT>INSTALLATION .
  5. Install the secondary air combination valve. Refer to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (STI)>SECONDARY AIR COMBINATION VALVE>INSTALLATION .
  6. Install the intake manifold. Refer to FUEL INJECTION (FUEL SYSTEMS) (STI)>INTAKE MANIFOLD>INSTALLATION .
  7. Install the engine to the vehicle. Refer to MECHANICAL(STI)>ENGINE ASSEMBLY>INSTALLATION .