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Home >> Subaru >> 2021 >> Outback Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle System (Tr580) >> Transfer Clutch Pressure Test >> Inspection

Transfer Clutch Pressure Test: Inspection

WARNING: During the transfer clutch pressure test, confirm safety in the vicinity and make sure no person is around the vehicle.
CAUTION: Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
  1. Check the engine oil level. Ref. to LUBRICATION (H4DO)>ENGINE OIL>INSPECTION .
  2. Check the engine coolant level. Ref. to COOLING (H4DO)>ENGINE COOLANT>INSPECTION .
  3. Remove the front wheel RH. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>REMOVAL .
  4. Remove the test plug (transfer clutch pressure), and install ST1 and ST2.
    CAUTION:
    • Because the CVTF will flow out, install the ST quickly.
    • Be careful when setting the tool so that the ST does not touch the exhaust pipe.
    NOTE:
    • Prepare the container for draining of engine oil.
    • Use the ST1 with genuine O-ring (part No. 806908150) attached.
    • Use the ST2 with genuine O-ring (part No. 806911080) attached.

    Preparation tool: 

    ST1: OIL PRESSURE GAUGE ASSY (498575400)

    ST2: PRESSURE GAUGE ADAPTER (18681AA000)

    G13950296Courtesy of SUBARU OF AMERICA, INC.
    G13950297Courtesy of SUBARU OF AMERICA, INC.
  5. Install the front wheel RH. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
  6. Set the gauge so that it can be seen from the driver's seat.
  7. Connect the Subaru Select Monitor.
  8. Turn the ignition switch to ON. (Engine OFF)
  9. Display [ATF Temp.].
  10. Turn off all systems causing an electrical load, such as headlights, A/C, seat heater and rear defogger.
  11. Apply the parking brake.
  12. Start the engine.
  13. Turn OFF the pre-collision brake function.
  14. Turn OFF the X mode switch. (Model with X mode)
  15. Check the CVTF level. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>CVTF>INSPECTION .
  16. Warm up until [ATF Temp.] reaches to 60 - 80°C (140 - 176°F).
  17. Place wheel chocks at the front and rear of all wheels.
  18. Record the transfer clutch pressure with the engine idling.

    Specification: 

    0 kPa (0 kgf/cm2 , 0 psi)

  19. Switch to FWD mode. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>AWD ON/OFF SWITCHING MODE>PROCEDURE .
  20. Shift the select lever to "D range", and depress and hold the brake pedal.
  21. When the engine speed stabilizes, record the transfer clutch pressure.

    Specification: 

    0 kPa (0 kgf/cm2 , 0 psi)

  22. Switch to AWD mode. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>AWD ON/OFF SWITCHING MODE>PROCEDURE .
  23. Display [AWD. Sol. Set Current].
  24. While fully depressing the brake pedal with your left foot, depress the accelerator pedal until [AWD. Sol. Set Current] becomes 600 mA.
    CAUTION: Do not perform this procedure for over 5 seconds at a time.
  25. When the engine speed stabilizes, quickly record the transfer clutch pressure, and release the accelerator pedal.

    Specification: 

    400 - 700 kPa (4.1 - 7.1 kgf/cm2 , 58 - 102 psi)

  26. Shift the select lever to "N range", and idle the engine for one minute or more.
  27. Shift the select lever to "D range".
  28. Depress the accelerator pedal to the full while fully depressing the brake pedal with your left foot.
    CAUTION: Do not perform this procedure for over 5 seconds at a time.
  29. When the engine speed stabilizes, quickly record the transfer clutch pressure, and release the accelerator pedal.

    Specification: 

    1, 100 - 1, 400 kPa (11.2 - 14.3 kgf/cm2 , 159 - 203 psi)

  30. Shift the select lever to "N range", and idle the engine for one minute or more.
  31. Remove the front wheel RH. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>REMOVAL .
  32. Remove the ST (OIL PRESSURE GAUGE ASSY), and install the test plug (transfer clutch pressure) using a new O-ring.
    CAUTION: Because the CVTF will flow out, install the test plug (line pressure) quickly.
    NOTE: Apply CVTF to the O-rings.

    Tightening torque: 

    22 N.m (2.2 kgf-m, 16.2 ft-lb)

  33. Install the front wheel RH. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
  34. Check the CVTF level. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>CVTF>INSPECTION .