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Piston And Connecting Rod

G13876404Courtesy of SUBARU OF AMERICA, INC.
  1. Install the connecting rod bearing to the connecting rod and connecting rod cap.
  2. Install a new circlip on one side of the piston using a flat tip screwdriver.
    NOTE:
    • Be careful not damage the piston, by wrapping the tip of flat tip screwdriver with tape.
    • Install the circlip so that its end part (a) does not match the circlip groove cutout portion (b).
      • 2.0 L model
      • 2.5 L model
        G11253488Courtesy of SUBARU OF AMERICA, INC.
      G13224594Courtesy of SUBARU OF AMERICA, INC.
    • Make sure the circlip is firmly inserted into the circlip groove.
  3. Set the piston to the connecting rod.
    NOTE: Align the front mark of piston and the connecting rod direction correctly as shown in the figure.
    • 2.0 L gasoline engine model
      G13876407Courtesy of SUBARU OF AMERICA, INC.
    • 2.5 L model
      G13876408Courtesy of SUBARU OF AMERICA, INC.
    • Hybrid model
      G13876409Courtesy of SUBARU OF AMERICA, INC.
  4. Apply engine oil to the piston pin, and attach the piston pin.
  5. Install a new circlip on the piston using a flat tip screwdriver.
    NOTE:
    • Be careful not damage the piston and piston pin, by wrapping the tip of flat tip screwdriver with tape.
    • Install the circlip so that its end part (a) does not match the circlip groove cutout portion (b).
      • 2.0 L model
        G11253490Courtesy of SUBARU OF AMERICA, INC.
      • 2.5 L model
      G13224596Courtesy of SUBARU OF AMERICA, INC.
    • Make sure the circlip is firmly inserted into the circlip groove.
  6. Install the oil rings to the piston in the order of expander, lower rail and upper rail by hand. (2.0 L model)
    NOTE: Oil ring consists of the upper rail, expander and lower rail.
    G13876412Courtesy of SUBARU OF AMERICA, INC.
    1. Set the ring gap of the expander to the position (A).
      • Gasoline engine model
        G11253492Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
      G13230444Courtesy of SUBARU OF AMERICA, INC.
    2. Set the ring gap of the lower rail at position (B), located 60° counterclockwise from the position (A) in the figure.
      • Gasoline engine model
        G11253493Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
      G13230446Courtesy of SUBARU OF AMERICA, INC.
    3. Set the ring gap of the upper rail at position (C), located 120° counterclockwise from the position (B) in the figure.
      • Gasoline engine model
        G11253494Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
      G13230448Courtesy of SUBARU OF AMERICA, INC.
    4. Align the upper rail spin stopper (E) to the side hole (D) on the piston.
      G11253495Courtesy of SUBARU OF AMERICA, INC.
  7. Install the compression rings to the piston in the order of second ring and top ring, using piston ring expander. (2.0 L model)
    1. Set the ring gap of the second ring to the position (A) in the figure.
      NOTE: The ring mark (2HR) on the second ring should face the piston crown.
      • Gasoline engine model
        G11253496Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
        G13876421Courtesy of SUBARU OF AMERICA, INC.
    2. Set the ring gap of top ring at (B) in the figure on the 180° opposite direction of (A).
      NOTE: The ring mark (1HR) of the top ring should face the piston crown.
      • Gasoline engine model
        G11253497Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
        G13230453Courtesy of SUBARU OF AMERICA, INC.
  8. Check again that the piston rings are installed correctly. (2.0 L model)
    NOTE: Also check that the ring gaps is not positioned within the range of piston skirt extended line.
  9. Install the oil rings to the piston in the order of expander, lower rail and upper rail by hand. (2.5 L model)
    NOTE: Oil ring consists of the upper rail, expander and lower rail.
    G13876424Courtesy of SUBARU OF AMERICA, INC.
    1. Set the ring gap of the expander to the position (A).
      G13224598Courtesy of SUBARU OF AMERICA, INC.
    2. Set the ring gap of the lower rail at position (B), located 60° counterclockwise from the position (A) in the figure.
      G13224599Courtesy of SUBARU OF AMERICA, INC.
    3. Set the ring gap of the upper rail at position (C), located 120° counterclockwise from the position (B) in the figure.
      G13224600Courtesy of SUBARU OF AMERICA, INC.
    4. Align the upper rail spin stopper (E) to the side hole (D) on the piston.
      G13224601Courtesy of SUBARU OF AMERICA, INC.
  10. Install the compression rings to the piston in the order of second ring and top ring, using piston ring expander. (2.5 L model)
    1. Set the ring gap of the second ring to the position (A) in the figure.
      NOTE: The ring mark (2RE) on the second ring should face the piston crown.
      G13224602Courtesy of SUBARU OF AMERICA, INC.
    2. Set the ring gap of top ring at (B) in the figure on the 180° opposite direction of (A).
    NOTE: The ring mark (1RE) of the top ring should face the piston crown.
    G13224603Courtesy of SUBARU OF AMERICA, INC.
  11. Check again that the piston rings are installed correctly. (2.5 L model)
    NOTE: Also check that the ring gaps is not positioned within the range of piston skirt extended line.
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