Electric Power Steering Gearbox: Assembly

Install the tie-rod into rack.
Tightening torque:

90 N.m (9.2 kgf-m, 66.4 ft-lb)

NOTE: Check the mating face of rack and tie-rod for foreign matter such as dust etc.
Apply a coat of grease to the tie-rod groove, and then install the boot - steering gearbox to the housing.
NOTE: Make sure that the boot - steering gearbox is installed without unusual inflation or deflation.

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Using the boot clamp pliers, crimp the boot so that the clearance (b) of the band - boot (a) crimp portion becomes 2 mm (0.08 in) or less.
NOTE: Use a new band - boot.

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Fix the end of the boot - steering gearbox with clip - boot tie-rod (a).
After installation, check that the end of the boot - steering gearbox is installed to the groove (b) of the tie-rod.

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If the tie-rod end has been removed, screw in lock nut and tie-rod end to the screwed portion of tie-rod, and tighten the lock nut at a position as shown in the figure.
Tightening torque:

85 N.m (8.7 kgf-m, 62.7 ft-lb)

Installed tie-rod length L:

29 mm (1.14 in)

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Inspect the steering gearbox assembly as follows:

"A" Holding the tie-rod end, repeat lock to lock several times as quickly as possible.
"B" Holding the tie-rod end, turn it slowly at a radius several times as large as possible.

Finally, make sure that the boot - steering gearbox is installed in the specified position without inflating.

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