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Home >> Subaru >> 2020 >> Outback Touring XT >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle (Tr690) (Service Information) >> Transmission Assembly >> Removal

Transmission Assembly: Removal

  1. Release the parking brake.
  2. Disconnect the ground terminal from battery sensor. Refer to REPAIR CONTENTS>NOTE>BATTERY .
  3. Remove the mat center tray.
    G13620985Courtesy of SUBARU OF AMERICA, INC.
  4. Release the shift lock using a screwdriver, etc. and shift the select lever to the "N" range.
    G13621458Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the air intake duct. Refer to INTAKE (INDUCTION) (H4DOTC)>Air Intake Duct>REMOVAL .
  6. Remove the intercooler. Refer to INTAKE (INDUCTION) (H4DOTC)>Intercooler>REMOVAL .
  7. Remove the pitching stopper. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Mounting System>REMOVAL>PITCHING STOPPER .
  8. Disconnect the engine wiring harness connector (A), engine wiring harness connector (B), clamp (C) and clamp (D).
    G13621886Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the vacuum pipe (A) and remove the engine hanger rear (B).
    G13199983Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the bolts which secure the CVTF cooler pipe No. 1.
    G13621888Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the CVTF cooler (with warmer feature), and move it aside so that it does not interfere with the operation.
    G13621889Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the starter. Refer to STARTING/CHARGING SYSTEMS (H4DOTC)>Starter>REMOVAL .
  13. Separate the torque converter from drive plate.
    1. Remove the plug from the service hole.
      G13198685Courtesy of SUBARU OF AMERICA, INC.
    2. Insert the wrench into the crank pulley bolt, and rotate the crank pulley to remove the bolts (4 places) securing the torque converter to the drive plate.
      CAUTION: Do not drop the bolts in the converter housing.
      G13198686Courtesy of SUBARU OF AMERICA, INC.
    3. Make sure the torque converter moves freely by rotating with finger through the starter installation hole.
    4. Attach the ST to the converter case.

      Preparation tool: 

      ST: STOPPER SET (498277200)

    G13198687Courtesy of SUBARU OF AMERICA, INC.
  14. Disconnect the engine ground.
    G09481940Courtesy of SUBARU OF AMERICA, INC.
  15. Set the ST.

    Preparation tool: 

    ST: ENGINE SUPPORT ASSY (41099AC000)

    NOTE: Place a washer with 2 mm (0.08 in) thickness into the gap between the cylinder block and ST.
    G13621894Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the bolts which hold the upper side of the transmission.
    G09481944Courtesy of SUBARU OF AMERICA, INC.
  17. Drain the CVTF. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CVTF>REPLACEMENT .
  18. Drain differential gear oil. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Differential Gear Oil>REPLACEMENT .
  19. Remove the front drive shaft. Refer to PROPELLER SHAFT/DRIVE SHAFT/AXLE>Front Drive Shaft>REMOVAL .
  20. Remove the propeller shaft. Refer to PROPELLER SHAFT/DRIVE SHAFT/AXLE>Propeller Shaft>REMOVAL .
  21. Remove the exhaust hanger bracket.
    G13199993Courtesy of SUBARU OF AMERICA, INC.
  22. Disconnect the select cable from the transmission main body.
    CAUTION: Do not apply excessive load while holding the part (a).
    G13591814Courtesy of SUBARU OF AMERICA, INC.
    G13225470Courtesy of SUBARU OF AMERICA, INC.
  23. Disconnect the oil cooler pipe. (Model with CVTF cooler (air cool))
    G13199217Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the bolts and nuts which hold the lower side of transmission.
    G13621900Courtesy of SUBARU OF AMERICA, INC.
  25. Set the transmission jack under the transmission.
    CAUTION: Make sure that the support plates of transmission jack do not touch the oil pan.
  26. Remove the transmission rear crossmember. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Mounting System>REMOVAL>TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
  27. Remove the bolt securing the transmission case cover (rear).
    G13200000Courtesy of SUBARU OF AMERICA, INC.
  28. Lower the transmission jack by 75 mm (2.95 in).
  29. Disconnect the CVTF cooler inlet pipe and CVTF cooler outlet pipe, and put them aside so that they do not interfere with work.
    G13200001Courtesy of SUBARU OF AMERICA, INC.
  30. While lowering the transmission jack gradually, fully retract the ST (ENGINE SUPPORT ASSY), and then tilt the engine rearward.
  31. Remove the transmission body.
    NOTE: Adjust the position and angle of the transmission jack so that the engine and the transmission are aligned straight.
  32. Remove the rear cushion rubber. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transmission Mounting System>REMOVAL>TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
  33. Remove the transmission case cover (rear).
    G13621903Courtesy of SUBARU OF AMERICA, INC.
  34. Remove the CVTF cooler inlet pipe and CVTF cooler outlet pipe.
    NOTE: Perform this procedure only when required.
    1. Remove the CVTF cooler outlet pipe.
      G13200091Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the CVTF CVT inlet hose. (Model with CVTF cooler (air cool))
      G13621905Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the CVTF cooler inlet pipe. (Model without CVTF cooler (air cool))
      G13200090Courtesy of SUBARU OF AMERICA, INC.
    4. Remove the CVTF cooler outlet hose. (Model with CVTF cooler (air cool))
      G13621907Courtesy of SUBARU OF AMERICA, INC.
    5. Remove the CVTF cooler inlet hose and CVTF cooler outlet hose. (Model without CVTF cooler (air cool))
    G13621908Courtesy of SUBARU OF AMERICA, INC.
  35. When overhauling the transmission body, refer to "Preparation for overhaul". Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Preparation for Overhaul .
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