Transfer Clutch: Adjustment

Install the transfer clutch assembly to the extension case with the transfer driven gear shims and thrust bearings removed.

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Install the thrust bearing.
NOTE: Make sure to install in the right direction.

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Using the ST, measure the height "A" from the ST end face to the thrust bearing catch surface of the transfer clutch assembly.
ST 499575500 GAUGE

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Using the ST, measure the height "B" from the transmission case mating surface to the end of ST.
ST 499575500 GAUGE

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Obtain the thickness of transfer driven gear shim using the following formula to select one to three transfer driven gear shims.

T (mm) = A - B - (0.05 - 0.25)

[T (in) = A - B - (0.002 - 0.01)]

T: Transfer driven gear shim thickness

A: Height from the ST end face to the transfer clutch assembly thrust bearing catch surface

B: Height from the mating surface of the transmission case to the end of the ST 0.05 - 0.25 mm (0.002 - 0.01 in): Clearance