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Home >> Subaru >> 2019 >> Outback 2.5i >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System >> Front Disc Brake Assembly >> Assembly

Front Disc Brake Assembly: Assembly

  1. Check each part. Ref. to BRAKE>Front Disc Brake Assembly>INSPECTION .
  2. Clean the inside of the caliper body using brake fluid.

    Preparation items: 

    Brake fluid: FMVSS No. 116, DOT3 or DOT4

  3. Install the piston seal and the piston - disc brake.
    1. Apply a coat of brake fluid to piston seal and install the piston seal to the groove inside caliper body.
    2. Apply a coat of brake fluid to the piston sliding part of caliper body and the entire outer surface of the piston - disc brake.

      Preparation items: 

      Brake fluid: FMVSS No. 116, DOT3 or DOT4

    3. Apply a coat of grease to the piston boot and fit to the groove on the ends of piston - disc brake.

      Preparation items: 

      Grease: An item contained in the piston seal kit or equivalent

    4. Install the piston - disc brake to the caliper body.
      CAUTION: Do not force the piston - disc brake into the sliding part of caliper body.
      G13249170Courtesy of SUBARU OF AMERICA, INC.
  4. Apply grease contained in the piston seal kit (or Nippon Grease NIGLUBE RX-2) to the lock pin - front brake, the outer surface of guide pin - front brake, the pin sliding part of the support - front disc brake, and the grooves of pin boot.

    Preparation items: 

    Brake grease: An item contained in the piston seal kit or Nippon Grease NIGLUBE RX-2

  5. Install the pin boot to the lock pin - front brake and the guide pin - front brake, and insert them into the support - front disc brake.
    CAUTION: Insert the lock pin - front brake and guide pin - front brake into specified position, and make sure that they slide and seat properly.
    G13249171Courtesy of SUBARU OF AMERICA, INC.