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Home >> Subaru >> 2019 >> Forester Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System >> Front Disc Brake Assembly >> Installation

Front Disc Brake Assembly: Installation

NOTE: Before installation, remove mud and foreign matter from the caliper body and support front disc brake.
  1. Check each part. Ref. to BRAKE>FRONT DISC BRAKE ASSEMBLY>INSPECTION .
  2. Apply a thin coat of grease to the support front disc brake.

    Preparation items: 

    Grease: An item contained in the pad kit, Molykote M7439 or equivalent

    G05662858Courtesy of SUBARU OF AMERICA, INC.
  3. Install the pad clip.
  4. Install the support front disc brake.

    Tightening torque: 

    135 N.m (13.8 kgf-m, 99.6 ft-lb)

  5. Apply a thin coat of grease to the pad disc brake front.

    Preparation items: 

    Grease: An item contained in the pad kit or equivalent

    G12392652Courtesy of SUBARU OF AMERICA, INC.
  6. Press back the piston disc brake with a tool as needed.
    CAUTION: When pressing back the piston disc brake, the clearance between pad disc brake and brake disc becomes large, which makes the brake pedal effort softer.
    After the installation of front wheel, be sure to perform the adjustment of the clearance and the pedal effort by depressing the brake pedal several times.

    Preparation tool: 

    Disc brake piston tool

  7. Install the pad disc brake front.
    CAUTION: When installing, make sure that the pad wear indicator (a) comes on the lower side.
    G13225382Courtesy of SUBARU OF AMERICA, INC.
  8. Install the caliper body.

    Tightening torque: 

    27 N.m (2.8 kgf-m, 19.9 ft-lb)

  9. Connect the brake hose front using a new gasket.

    Tightening torque: 

    26 N.m (2.7 kgf-m, 19.2 ft-lb)

  10. Bleed air from the brake system. Ref. to BRAKE>AIR BLEEDING>PROCEDURE>BRAKE LINE .
  11. Install the front wheels.

    Tightening torque: 

    120 N.m (12.2 kgf-m, 88.5 ft-lb)