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Home >> Subaru >> 2019 >> Crosstrek Base, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System >> Rocker Cover >> Installation >> Rocker Cover LH

Rocker Cover LH

  1. Install new spark plug pipe gaskets to the spark plug pipe.
    NOTE: Apply a light coat of engine oil to the spark plug pipe gaskets, and insert them onto the spark plug pipe edge (A).
    G13230273Courtesy of SUBARU OF AMERICA, INC.
  2. Install new rocker cover gasket (ring type) to the cam carrier LH.
    G13230274Courtesy of SUBARU OF AMERICA, INC.
  3. Install new rocker cover gasket LH to the rocker cover LH.
  4. Apply liquid gasket to the mating surface of rocker cover LH as shown in the figure.
    NOTE:
    • Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine.
    • Be careful not to allow liquid gasket to be squeezed out from rocker cover LH.
    • Install within 5 min. after applying liquid gasket.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

    Liquid gasket applying diameter: 

    3±1 mm (0.1181±0.0394 in)

    G13230275Courtesy of SUBARU OF AMERICA, INC.
  5. Install the rocker cover LH to the cam carrier LH.
    1. Set the rocker cover LH on the cam carrier LH, and fasten all bolts until their two full threads engage.
    2. Tighten all bolts with a torque of 6.4 N.m (0.7 kgf-m, 4.7 ft-lb) in numerical order as shown in the figure.
    3. Tighten all bolts again with a torque of 6.4 N.m (0.7 kgf-m, 4.7 ft-lb) in numerical order as shown in the figure.
      NOTE: This procedure is necessary to stabilize torque.
    Fig 1: Rocker Cover LH On Cam Carrier LH Bolts Tightening Sequence
    G11253338Courtesy of SUBARU OF AMERICA, INC.
  6. Install the #2 ignition coil and the #4 ignition coil. Refer to IGNITION (H4DO (EXCEPT FOR HEV))>IGNITION COIL>INSTALLATION .
  7. When working on the vehicle
    NOTE: When working on the vehicle, perform the following steps also.
    1. Support the engine with a lifting device and wire ropes.
      G08316851Courtesy of SUBARU OF AMERICA, INC.
    2. Lift the engine a little, and remove the ST.
      CAUTION: When lifting up the engine, pay attention to the clearance of each part and be careful not to lift the engine too much, in order to prevent damaging the vehicle.
      G11253319Courtesy of SUBARU OF AMERICA, INC.
    3. Lower the engine and remove the lifting device and wire ropes.
      G08316851Courtesy of SUBARU OF AMERICA, INC.
    4. Remove the ST1 and ST2 from the engine unit. (Except for hybrid model)
      G11253302Courtesy of SUBARU OF AMERICA, INC.
    5. Lift up the vehicle.
    6. Install the nuts which hold the engine mounting to the front crossmember. (CVT model)
      CAUTION: Use new nuts.
      NOTE: Make sure that locators (a) of the engine mounting are securely inserted.

      Tightening torque: 

      90 N.m (9.2 kgf-m, 66.4 ft-lb)

      G11253186Courtesy of SUBARU OF AMERICA, INC.
    7. Install the nuts which hold the engine mounting to the front crossmember. (MT model)
      CAUTION: Use new nuts.

      Tightening torque: 

      90 N.m (9.2 kgf-m, 66.4 ft-lb)

      G11253161Courtesy of SUBARU OF AMERICA, INC.
    8. Install the front exhaust pipe. Refer to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>INSTALLATION .
    9. Lower the vehicle.
    10. Install the fuel pipe protector to the high-pressure fuel pump case and intake manifold assembly. (Impreza model)

      Tightening torque: 

      19 N.m (1.9 kgf-m, 14.0 ft-lb)

      G11252850Courtesy of SUBARU OF AMERICA, INC.
    11. Install the fuel pipe protector No. 1 to the high-pressure fuel pump case and intake manifold assembly. (Crosstrek model)

      Tightening torque: 

      19 N.m (1.9 kgf-m, 14.0 ft-lb)

      G12391436Courtesy of SUBARU OF AMERICA, INC.
    12. Place the engine wiring harness and attach the engine wiring harness to the clip (D).
    13. Connect terminal (C) and connector (B) to the main fuse box.

      Tightening torque: 

      7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    14. Connect connector (A) to ECM.
      CAUTION: To prevent damage to the connector (A), when connecting the connector (A), insert the connector (A) straight in until it stops, and while maintaining the position, lock the lever.
      NOTE: Check that the lever is located at the position shown in the figure (position beyond the lock portion (a)). (Hybrid model)
      G13223993Courtesy of SUBARU OF AMERICA, INC.
      • Except for hybrid model
        G13230247Courtesy of SUBARU OF AMERICA, INC.
      • Hybrid model
      G13230248Courtesy of SUBARU OF AMERICA, INC.
    15. Attach the bracket.

      Tightening torque: 

      7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

    16. Secure the engine wiring harness to the bracket with the claw (A), and secure the battery cable assembly with the claw (B) (except for hybrid model).
      G13230288Courtesy of SUBARU OF AMERICA, INC.
    17. Install the battery.

      Except for hybrid model: 

      Refer to STARTING/CHARGING SYSTEMS (H4DO (EXCEPT FOR HEV))>BATTERY>INSTALLATION .

      Hybrid model: 

      Refer to STARTING/CHARGING SYSTEMS (H4DO (HEV))>BATTERY>INSTALLATION .

    18. Install the pitching stopper. (CVT model)

      Except for hybrid model: 

      Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .

      Hybrid model: 

      Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TH2A)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .

    19. Install the pitching stopper. (MT model)

      5MT model: 

      Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .

      6MT model: 

      Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .

    20. Install the air intake duct. Refer to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>AIR INTAKE DUCT>INSTALLATION .
    21. Install the air intake boot. Refer to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>Air Intake Boot>INSTALLATION .
    22. Install the V-belt cover. (Except for hybrid model)

      Tightening torque: 

      7 N.m (0.7 kgf-m, 5.2 ft-lb)

      G12391348Courtesy of SUBARU OF AMERICA, INC.
    23. Install the collector cover. (Hybrid model) Refer to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>COLLECTOR COVER>INSTALLATION .
    24. Connect the battery ground terminal. Refer to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
    25. Set the front hood to the normal position. Refer to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>FRONT HOOD STAY .
    26. Install the striker - front hood. Refer to EXTERIOR BODY PANELS>FRONT HOOD>ASSEMBLY .
    27. Close the front hood.
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