LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2019 >> Crosstrek Base, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (CVT Transaxle) >> Front Differential >> Installation

Front Differential: Installation

WARNING: This page is about a different car, the 2019 Subaru Ascent. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front differential to the converter case.
    NOTE: Be careful not to damage the inside of the case (especially the mating surface of the differential side retainers).
  2. Temporarily install the differential side retainers using the ST.

    Preparation tool: 

    ST: WRENCH COMPL RETAINER (18658AA020)

    G13200310Courtesy of SUBARU OF AMERICA, INC.
  3. Adjust the backlash of the front differential. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FRONT DIFFERENTIAL>ADJUSTMENT .
  4. Inspect and adjust the tooth contact. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>DRIVE PINION SHAFT ASSEMBLY>ADJUSTMENT .
  5. Remove the differential side retainers and install new O-rings and oil seals. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FRONT DIFFERENTIAL>ASSEMBLY>DIFFERENTIAL SIDE RETAINER .
    NOTE: Record how many turns were needed to remove.
  6. Install the differential side retainers using ST (WRENCH COMPL RETAINER).
    NOTE: When attaching, turn the differential side retainer by the same number of turns it took to remove, and align the marks.
  7. Install the lock plate.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb)

    G13200311Courtesy of SUBARU OF AMERICA, INC.
  8. Install the oil baffle.
  9. Install the drive pinion. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>DRIVE PINION SHAFT ASSEMBLY>INSTALLATION .
  10. Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
  11. Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CASE>INSTALLATION .
  12. Install the forward clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FORWARD CLUTCH ASSEMBLY>INSTALLATION .
  13. Install the intermediate case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>INTERMEDIATE CASE>INSTALLATION .
  14. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATION .
  15. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER CLUTCH>INSTALLATION .
  16. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATION .
  17. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>EXTENSION CASE>INSTALLATION .
  18. Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION HARNESS>INSTALLATION .
  19. Install the control valve body and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY>INSTALLATION .
  20. Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>AIR BREATHER HOSE>INSTALLATION .
  21. Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION ASSEMBLY>INSTALLATION .
scientia non olet · About LEMON Manuals