Starting System & Charging System (Except For STI): Starter: Assembly
- Apply grease to the shaft sliding surfaces of the internal gear assembly.
Grease:
Multemp #6129 or equivalent
- Assemble the shaft to the internal gear assembly.
- Assemble the overrunning clutch as follows:
- Assemble the overrunning clutch, internal gear assembly, shaft and shift lever as a single unit into the starter housing assembly.NOTE: Apply grease to the moving parts of the shift lever.
Grease:
Multemp #6129 or equivalent
- Apply grease to the inside of the internal gear assembly and pinion gear, and attach the pinion gear to the internal gear assembly.NOTE:
- Apply grease evenly to the contact surfaces of each gear.
- Be careful that no debris becomes attached.
Grease:
Molykote. AG650 or equivalent
- Install seal rubber (A), plate (B), and seal rubber (C).
- Assemble the armature assembly to the yoke assembly.
- Attach the armature assembly and yoke assembly to the starter housing assembly together as a single unit.NOTE: As shown in the figure, match the protrusion of the yoke assembly to the cut out of the starter housing assembly.
- Use an appropriate tool (such as correctly sized socket wrenches) and attach the brush holder assembly to the armature assembly.NOTE: Be careful not to damage the brushes.
- Secure starter cover assembly to the brush holder assembly with screws (A).
Tightening Torque:
1.4 N.m (0.1 kgf-m, 1.0 ft-lb)
- Tighten through bolts (B) on both sides.
Tightening Torque:
6 N.m (0.6 kgf-m, 4.4 ft-lb)
- Attach the magnet switch assembly to the starter housing assembly.
Tightening Torque:
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Connect the cable to the terminal M of the magnet switch assembly.
Tightening Torque:
10 N.m (1.0 kgf-m, 7.4 ft-lb)