Transmission Case: Assembly

Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter.
NOTE: Apply CVTF to the O-ring of CVTF filter.

Fig 1: Identifying CVTF Filter
Courtesy of SUBARU OF AMERICA, INC.
Install the CVTF filter cover and gasket.
NOTE: Use a new gasket.

Tightening torque:

17 N.m (1.7 kgf-m, 12.5 ft-lb)

Fig 2: Identifying CVTF Filter Cover And Gasket
Courtesy of SUBARU OF AMERICA, INC.
Using the ST, install the oil seal.
NOTE:
- Use a new oil seal.
- Apply CVTF to the oil seal lip and press-fitting surface.
Preparation tool:

ST: INSTALLER (18657AA000)

Fig 3: Installing Oil Seal
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Install the oil guide.

Fig 4: Installing Oil Guide
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Press-fit the roll pin into the ball bearing on the secondary pulley side.
1. Hold the roll pin with a knock pin punch or the like, and press-fit with a hammer.
  NOTE:
  - Use a new ball bearing.
  - When securing the ball bearing with a vise, place a wood piece there between to avoid scratching the bearing race.
  Fig 5: Locating Ball Bearing With Vise
  Courtesy of SUBARU OF AMERICA, INC.
2. Measure the height "A" of the roll pin.
  Specification:
  
  4.4 mm (0.173 in) or less
  
  Fig 6: Measuring Height Of Roll Pin
  Courtesy of SUBARU OF AMERICA, INC.
Using ST1, ST2 and ST3, install the ball bearing on the secondary pulley side.
NOTE:
- Align the roll pin to the cutout of the transmission case.
- Press-fit the pin so that it is positioned on near side (the retainer should be seen on your side).
Preparation tool:

ST1: BUSHING 1-2 INSTALLER (499277100)

ST2: INSTALLER (398177700)

ST3: PRESS SNAP RING (28499TC010)

Fig 7: Installing Ball Bearing On Secondary Pulley Side
Courtesy of SUBARU OF AMERICA, INC.

Fig 8: Identifying Retainer And Roll Pin
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Install all plugs.
NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
- For the plug (A), fill the CVTF, and then tighten the plug using a new O-ring.
Tightening torque:

T1: 13 N.m (1.3 kgf-m, 9.6 ft-lb)

T2: 22 N.m (2.2 kgf-m, 16.2 ft-lb)

T3: 50 N.m (5.1 kgf-m, 36.9 ft-lb)

Fig 9: Installing Plugs
Courtesy of SUBARU OF AMERICA, INC.
Install the oil stopper plate.
NOTE: Use a new bolt.

Tightening torque:

9 N.m (0.9 kgf-m, 6.6 ft-lb)

Fig 10: Locating Oil Stopper Plate Bolts
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Install the thrust bearing to the transmission case.
NOTE: Face the temper color surface to the transmission side.

Fig 11: Identifying Thrust Bearing
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Install the roller bearing of the reduction driven gear.

Fig 12: Identifying Roller Bearing

Courtesy of SUBARU OF AMERICA, INC.