Forward Clutch Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

Install the forward clutch piston to forward clutch drum.
NOTE:
- Apply CVTF to the seal of forward clutch piston.
- Insert it all the way to the end.
Fig 1: Installing Forward Clutch Piston To Forward Clutch Drum
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Install the return spring.

Fig 2: Removing Return Spring
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Install the forward clutch piston retainer.
NOTE: Apply CVTF to the sealing portion of the forward clutch piston retainer.

Fig 3: Removing Forward Clutch Piston Retainer
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Compress the return spring using the ST to install the snap ring.
ST 18762AA001 COMPRESSOR SPECIAL TOOL

Fig 4: Removing Snap Ring
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Measure thickness "A" of the retaining plate installed.

Fig 5: Measuring Thickness Of Retaining Plate
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Measure thickness "B" of the internal gear on a surface plate.

Fig 6: Measuring Thickness Of Internal Gear On Surface Plate
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Measure thickness "C" of labelled or marked snap ring.

Fig 7: Measuring Thickness Of Labelled Or Marked Snap Ring
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Install the dish plate, drive plate and driven plate.
Install the snap ring at the location (upper groove) indicated in the figure.

Fig 8: Installing Dish Plate, Drive Plate And Driven Plate
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Measure depth "D" of snap ring and driven plate while lifting the snap ring.

Fig 9: Measuring Depth Of Snap Ring And Driven Plate
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Calculate clearance "T" from internal gear to retaining plate with the obtained value from step 5 through step 10.
Formula: T mm (in) = D - A - B - C

T: Clearance from internal gear to retaining plate

A: Thickness of retaining plate

B: Thickness of internal gear

C: Thickness of snap ring

D: Depth of snap ring and driven plate, with snap ring raised upward

Fig 10: Checking Depth Of Snap Ring And Driven Plate
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If the value "T" obtained from step 11 exceeds the limit for use, replace the drive plate and driven plate with new parts and select the retaining plate within the initial standard value.

Initial standard:

1.2 - 1.6 mm (0.047 - 0.063 in)

Limit thickness:

2.4 mm (0.09 in)

Retaining plate
Item number	Thickness mm (in)
31567AB670	3.2 (0.126)
31567AB660	3.0 (0.118)
31567AB650	2.8 (0.110)
31567AB640	2.6 (0.102)

Remove the snap ring.

Fig 11: Installing Dish Plate, Drive Plate And Driven Plate
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Replace with the selected retaining plate to install.
Install the snap ring to the lower groove.

Fig 12: Removing Snap Ring
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Install the thrust needle bearing.
NOTE: Install the thrust needle bearing in the correct direction.

Fig 13: Installing Thrust Needle Bearing
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Install the washer.

Fig 14: Removing Washer
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Install the sun gear.

Fig 15: Removing Sun Gear
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Install the internal gear.

Fig 16: Removing Internal Gear
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Install the snap ring.
Install the thrust needle bearing.
NOTE: Make sure to install in the right direction.

Fig 17: Removing Thrust Needle Bearing
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Install the planetary carrier assembly.

Fig 18: Removing Planetary Carrier Assembly

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