Pipe Assembly: Installation

CAUTION: Install the under cover - front so that the front end of the under cover (b) comes inside the bumper face - front (a).

Fig 1: Caution For Installing Under Cover

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Temporarily tighten the hose bracket bolt.

Fig 2: Hose Assembly And Hose Bracket
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Install the plastic clip to the pressure hose and suction hose.
CAUTION: Align the installation position of the plastic clip with the protector edge of the suction hose.

Fig 3: Plastic Clip, Protector, Suction Hose And Pressure Hose
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Connect the suction hose and return hose to the reservoir tank.
CAUTION: Firmly insert the plastic clip of return hose to the bracket.

Fig 4: Reservoir Tank, Suction Hose, Return Hose And Plastic Clip
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Connect the suction hose and pressure hose to the oil pump. Tighten the eyebolt of pressure hose.
Tightening torque:

40 N.m (4.1 kgf-m, 29.5 ft-lb)

Fig 5: Suction Hose And Pressure Hose
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Temporarily connect the pressure hose to feed pipe and return hose to return pipe. Temporarily tighten the bolt of clamp E.

Fig 6: Return Hose, Pressure Hose And Return Pipe
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NOTE: Make sure that the character "8" on each clamp is positioned on the opposite side, as shown in the figure.

Fig 7: Character 8 Positions
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Tighten clamp E.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
Tighten the pressure hose to feed pipe and return hose to return pipe.
Tightening torque:

15 N.m (1.5 kgf-m, 11.1 ft-lb)
Connect pipes A and B to the four pipe joints of the gearbox.
Tightening torque:

Cylinder side: 27 N.m (2.8 kgf-m, 19.9 ft-lb)

Gear housing side: 17 N.m (1.7 kgf-m, 12.5 ft-lb)

Fig 8: Locating Pipe Joints
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Install the front crossmember support plate and jack-up plate.
Install the under cover. <Ref. to INSTALLATION , Front Under Cover.>
Lower the vehicle.
Tighten the bolts which hold the hose bracket.
Tightening torque:

10 N.m (1 kgf-m, 7.4 ft-lb)

Fig 9: Hose Assembly And Hose Bracket
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Install the air intake duct. <Ref. to INSTALLATION , Air Intake Duct.>
Connect the battery ground terminal.
Fill with the specified fluid.
CAUTION: Never start the engine before filling with fluid; otherwise the vane pump may become seized.
Finally, check the clearance between pipes or hoses as shown in the figure indicated in "General Diagnostic Table". <Ref. to CLEARANCE CHECK (HYDRAULIC TYPE) , INSPECTION, General Diagnostic Table.>