LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2017 >> Crosstrek Premium, Automatic CVT Trans >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle >> Transmission Case >> Installation

Transmission Case: Installation

  1. Clean the mating surface of transmission case and converter case.
  2. Select the reduction gear shim. Ref. to ADJUSTMENT , Reduction Drive Gear.
  3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.
  4. Install the O-rings to the reverse clutch housing and drive pinion retainer.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 1: Locating CVTF O-Rings
    G08317958Courtesy of SUBARU OF AMERICA, INC.
  5. Install the seal ring to the transmission case.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 2: Locating CVTF Seal Rings
    G08551000Courtesy of SUBARU OF AMERICA, INC.
  6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.
    Fig 3: Secondary Pulley With Oil Baffle
    G10218767Courtesy of SUBARU OF AMERICA, INC.
  7. Apply liquid gasket seamlessly to the mating surface of transmission case.

    Liquid gasket: 

    THREE BOND 1215B or equivalent 

    Fig 4: Liquid Gasket Applying Area To Transmission Case Mating Surface
    G08317963Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transmission case.
    NOTE: The total number of transmission case mounting bolts is 15.

    Tightening torque: 

    22 N.m (2.2 kgf-m, 16.2 ft-lb) 

  9. Install the oil cooler pipe.
    NOTE: Use new O-rings.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 5: Locating Oil Cooler Pipe O-Rings
    G08317956Courtesy of SUBARU OF AMERICA, INC.
  10. Install the oil baffle securing bolt.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    Fig 6: Locating Oil Baffle Securing Bolts
    G10218760Courtesy of SUBARU OF AMERICA, INC.
  11. Install the transmission control device. Ref. to INSTALLATION , Transmission Control Device.
  12. Install the oil pan and oil strainer. Ref. to INSTALLATION , Oil Pan and Strainer.
  13. Install the reduction driven gear assembly. Ref. to INSTALLATION , Reduction Driven Gear.
  14. Install the parking pawl. Ref. to INSTALLATION , Parking Pawl.
  15. Install the transfer driven gear assembly. Ref. to INSTALLATION , Transfer Driven Gear.
  16. Install the transfer clutch assembly. Ref. to INSTALLATION , Transfer Clutch.
  17. Install the extension case. Ref. to INSTALLATION , Extension Case.
  18. Install the inhibitor switch. Ref. to INSTALLATION , Inhibitor Switch.
  19. Install the secondary speed sensor. Ref. to INSTALLATION , Secondary Speed Sensor.
  20. Install the primary speed sensor. Ref. to INSTALLATION , Primary Speed Sensor.
  21. Install the turbine speed sensor. Ref. to INSTALLATION , Turbine Speed Sensor.
  22. Install the transmission harness. Ref. to INSTALLATION , Transmission Harness.
  23. Install the control valve body. Ref. to INSTALLATION , Control Valve Body.
  24. Install the air breather hose. Ref. to INSTALLATION , Air Breather Hose.
  25. Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.