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Home >> Subaru >> 2016 >> BRZ Premium >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Engine Intake System / Exhaust System) >> Intake Manifold Assembly (FA20) >> Removal

Intake Manifold Assembly (FA20): Removal

WARNING: This page is about a different car, the 2014 Subaru BRZ. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK (Refer to FUEL SYSTEM (FA20) )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (Refer to WORKING PRECAUTIONS AND NOTES )
  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE (Refer to REMOVAL )
  4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY
    1. Remove the 4 bolts and the throttle with motor body assembly.
      Fig 1: Locating Motor Body Assembly Mounting Bolts
      G08556495Courtesy of SUBARU OF AMERICA, INC.
  5. DISCONNECT FUEL HOSE No. 1 (Refer to INSTALLATION )
  6. DISCONNECT FUEL HOSE No. 2 (Refer to INSTALLATION )
  7. DISCONNECT PURGE HOSE (Refer to INSTALLATION )
  8. REMOVE INJECTOR DRIVER (Refer to INJECTOR DRIVER (FA20) )
  9. REMOVE INTAKE MANIFOLD PROTECTOR (for Bank 2) (Refer to INSTALLATION )
  10. REMOVE INTAKE MANIFOLD PROTECTOR (for Bank 1) (Refer to INSTALLATION )
  11. DISCONNECT FUEL DELIVERY PIPE SUB-ASSEMBLY
    1. Remove the bolt and disconnect the fuel delivery pipe sub-assembly.
    2. Disconnect the No. 2 fuel vapor feed hose and move the fuel delivery pipe toward the front of the vehicle.
      Fig 2: Locating Fuel Delivery Pipe Sub-Assembly And Bolt
      G08556496Courtesy of SUBARU OF AMERICA, INC.
  12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
    1. Disengage the 3 Claws and remove the No. 1 engine cover subassembly.
      NOTE: Release the tabs from the front side of the vehicle.
      Fig 3: Identifying Engine Cover Sub-assembly Claws
      G08556497Courtesy of SUBARU OF AMERICA, INC.
  13. DISCONNECT NO. 2 VACUUM HOSE (for Manual Transmission) (Refer to REMOVAL )
  14. DISCONNECT VENTILATION HOSE
    1. Disconnect the ventilation hose.
      Fig 4: Locating Ventilation Hose
      G08556498Courtesy of SUBARU OF AMERICA, INC.
  15. REMOVE INTAKE MANIFOLD
    1. Disconnect the manifold absolute pressure sensor connector.
      Fig 5: Locating Manifold Absolute Pressure Sensor Connector
      G08556499Courtesy of SUBARU OF AMERICA, INC.
    2. Disconnect the purge control solenoid valve connector.
      Fig 6: Locating Purge Control Solenoid Valve Connector
      G08556500Courtesy of SUBARU OF AMERICA, INC.
    3. Disengage the 5 clamps and disconnect the battery cable.
      Fig 7: Identifying Battery Cable Clamps
      G08556501Courtesy of SUBARU OF AMERICA, INC.
    4. Disengage the clamp and disconnect the engine wire harness.
      Fig 8: Identifying Engine Wire Harness Clamp
      G08556502Courtesy of SUBARU OF AMERICA, INC.
    5. Disengage the 2 clamps and disconnect the 4 connectors.
      Fig 9: Locating Connectors And Clamps
      G08556503Courtesy of SUBARU OF AMERICA, INC.
    6. Disconnect the fuel pump connector.
      Fig 10: Locating Fuel Pump Connector
      G08556504Courtesy of SUBARU OF AMERICA, INC.
    7. Remove the 6 bolts, intake manifold and 2 gaskets.
      Fig 11: Locating Intake Manifold Mounting Bolts
      G08556505Courtesy of SUBARU OF AMERICA, INC.