LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2016 >> BRZ Premium >> Repair and Diagnosis >> Electrical >> Starter >> Starting System >> Starter Assembly (Fa20) >> Disassembly

Starter Assembly (Fa20): Disassembly

  1. Remove Magnet Starter Switch Assembly (For Manual Transmission)
    1. Remove the nut and disconnect the lead wire from terminal M.
      Fig 1: Locating Terminal M Lead Wire And Nut
      G10214057Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the 2 screws and the magnet starter switch assembly from the starter drive housing assembly.
      Fig 2: Locating Magnet Starter Switch Assembly Screws
      G10214058Courtesy of SUBARU OF AMERICA, INC.
  2. Remove Magnet Starter Switch Assembly (For Automatic Transmission)
    1. Remove the nut and disconnect the lead wire from terminal M.
      Fig 3: Locating Terminal M Lead Wire And Nut
      G10214059Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the 2 nuts and the magnet starter switch assembly from the starter drive housing assembly.
      Fig 4: Locating Magnet Starter Switch Assembly Nuts
      G10214060Courtesy of SUBARU OF AMERICA, INC.
  3. Remove Starter Yoke Assembly (For Automatic Transmission)
    1. Using a "TORX" socket wrench T25, remove the 2 through bolts.
      Fig 5: Locating Through Bolts (Automatic Transmission)
      G10214061Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the starter yoke assembly and starter cover from the starter drive housing assembly.
      Fig 6: Removing Starter Yoke Assembly And Starter Cover
      G10214062Courtesy of SUBARU OF AMERICA, INC.
  4. Remove Starter Cover (For Manual Transmission)
    1. Remove the 2 through bolts and 2 screws, and remove the starter cover.
      Fig 7: Locating Starter Cover Bolts
      G10214063Courtesy of SUBARU OF AMERICA, INC.
  5. Remove Starter Cover (For Automatic Transmission)
    1. Remove the 2 screws.
      Fig 8: Locating Starter Cover Screws (Automatic Transmission)
      G10214064Courtesy of SUBARU OF AMERICA, INC.
    2. Remove the starter cover from the starter yoke assembly.
      Fig 9: Removing Starter Cover From Starter Yoke Assembly
      G10214065Courtesy of SUBARU OF AMERICA, INC.
      CAUTION: Hold the lead wire and remove the starter cover.
    3. Remove the dust starter protect from the starter yoke assembly.
  6. Remove Starter Brush Holder Assembly (For Manual Transmission)
    1. Remove the starter brush holder assembly.
      NOTE: Hold the brush with your fingers so that the brush spring does not come flying out.
      Fig 10: Removing Starter Brush Holder Assembly (Manual Transmission)
      G10214066Courtesy of SUBARU OF AMERICA, INC.
  7. Remove Starter Brush Holder Assembly (For Automatic Transmission)
    1. Using a screwdriver, disengage the spring from the bush.
    2. Disconnect the 4 brush from the starter brush holder assembly.
    3. Remove the starter brush holder assembly.
      Fig 11: Removing Starter Brush Holder Assembly (Automatic Transmission)
      G10214067Courtesy of SUBARU OF AMERICA, INC.
  8. Remove Starter Yoke Assembly (For Manual Transmission)
    1. Remove the starter yoke assembly and starter armature assembly together from the starter drive housing assembly.
      Fig 12: Identifying Starter Yoke Assembly (Manual Transmission)
      G10214068Courtesy of SUBARU OF AMERICA, INC.
  9. Remove Starter Armature Assembly (For Manual Transmission)
    1. Pull out the starter armature assembly from the starter yoke assembly.
      Fig 13: Pulling Out Starter Armature From Starter Yoke Assembly (Manual Transmission)
      G10214069Courtesy of SUBARU OF AMERICA, INC.
  10. Remove Starter Armature Assembly (For Automatic Transmission)
    1. Pull out the starter armature assembly from the starter yoke assembly.
      Fig 14: Removing Starter Armature Assembly From Starter Yoke Assembly (Automatic Transmission)
      G10214070Courtesy of SUBARU OF AMERICA, INC.
  11. Remove Starter Armature Plate (For Automatic Transmission)
    1. Remove the starter armature plate from the starter yoke assembly and starter drive housing assembly.
      Fig 15: Removing Starter Armature And Yoke Assembly (Automatic Transmission)
      G10214071Courtesy of SUBARU OF AMERICA, INC.
  12. Remove Starter Housing Rubber (For Manual Transmission)
    1. Remove the starter housing rubber, seal rubber and plate from the starter drive housing assembly.
      Fig 16: Removing Starter Housing Rubber, Seal Rubber And Plate (Manual Transmission)
      G10214072Courtesy of SUBARU OF AMERICA, INC.
  13. Remove Rubber Seal (For Automatic Transmission)
    1. Remove the rubber seal from the starter drive housing assembly.
      Fig 17: Removing Starter Drive Housing Assembly Rubber Seal (Automatic Transmission)
      G10214073Courtesy of SUBARU OF AMERICA, INC.
  14. Remove Starter Planetary Gear
    1. Remove the 3 starter planetary gears from the starter clutch subassembly.
      Fig 18: Removing Starter Planetary Gears (Automatic Transmission)
      G10214074Courtesy of SUBARU OF AMERICA, INC.
  15. Remove Starter Clutch Sub-Assembly (for Manual Transmission)
    1. Remove the starter clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.
      Fig 19: Removing Starter Clutch Sub-Assembly (Manual Transmission)
      G10214075Courtesy of SUBARU OF AMERICA, INC.
    2. Using a deep socket wrench, remove the stopper from snap ring.
      Fig 20: Removing Stopper From Snap Ring Using Deep Socket Wrench
      G10214076Courtesy of SUBARU OF AMERICA, INC.
    3. Using snap ring pliers, remove the snap ring and stopper.
      Fig 21: Removing Snap Ring And Stopper Using Snap Ring Pliers
      G10214077Courtesy of SUBARU OF AMERICA, INC.
    4. Pull out the over running clutch from the shaft.
      Fig 22: Pulling Out Over Running Clutch From Shaft
      G10214078Courtesy of SUBARU OF AMERICA, INC.
    5. Remove the internal gear assembly from the shaft.
      Fig 23: Removing Internal Gear Assembly From Shaft
      G10214079Courtesy of SUBARU OF AMERICA, INC.
scientia non olet · About LEMON Manuals